Engine Assembly Removal and Installation

ENGINE REMOVAL/INSTALLATION [KJ]
Procedure
1. Disconnect the negative battery cable.
2. Drain engine coolant and ATF.
3. Remove the hood and front wheels.
4. Remove the charge air cooler.
5. Remove in the order indicated in the table.
6. Install in the reverse order of removal.
7. Start the engine and inspect the following:
1. The engine oil, ATF, and engine coolant leakage.
2. The ignition timing. Ignition Timing
3. The idle speed. Idle Speed
4. The exhaust system.
8. Turn off the engine and check the drive belt.
9. Perform a road test.
10. Inspect the engine oil, ATF, and engine coolant levels again.

Vacuum pump pulley removal note
1. Use a hexagon wrench to hold the vacuum pump pulley.





2. Remove the pulley locknut (left-threaded).

A/C compressor removal note
1. Remove the A/C compressor with the hoses still connected.
2. Position the compressor away from the engine and affix it with wire.

P/S oil pump removal note
1. Remove the P/S oil pump with the hoses still connected.
2. Position the pump away from the engine and affix it with wire.

No.1 engine mount bracket removal note





1. Support the engine by using the Special Service Tool (SST)





2. Remove the No.1 engine mount bracket.

Engine mounting member removal note





1. Remove No.2 engine mount nuts A.
2. Remove engine mounting member bolts B.
3. Remove the engine mounting member.

No.4 engine mount bracket removal note
1. Remove the engine and transaxle from the Special Service Tool (SST) (Engine support) and securely support it with the chain block.





2. Slightly lift up the engine and transaxle until No.3 and No. A engine mounts are free from the engine weight.

Caution:
- Engine load can damage the No. A engine mount bolt A holes when removing the bolts.





3. Remove the No.4 engine mount bracket.

No.3 engine mount sub bracket removal note





1. Remove the No.3 engine mount sub bracket nuts.
2. Remove the No.3 engine mount sub bracket.

Engine and transaxle removal note





- Slowly lift up the engine and transaxle as a unit. Keep the engine from swinging or bumping into components in the engine compartment.

Engine and transaxle installation note





1. Loosen No.4 engine mount bracket nuts C.
2. Hand tighten No.4 engine mount bracket nuts C.





3. Slowly lower the engine and transaxle as a unit. Keep the engine from swinging or bumping into components in the engine compartment.

No.3 engine mount sub bracket installation note





1. Install the No.3 engine mount sub bracket.
2. Hand tighten No.3 engine mount sub bracket nuts D.

No.4 engine mount bracket installation note





1. Install the No.4 engine mount bracket.
Tightening torque: E: 44 - 60 Nm (4.4 - 6.2 kgf.m, 32 - 44 ft. lbs.)
2. Hand tighten No.4 engine mount bracket bolts F.

Engine mounting member installation note





1. Remove the engine and transaxle from the chain block and securely support it with the Special Service Tool (SST) (Engine support).





2. Install engine mounting member bolts B.
Tightening torque: B: 67 - 93 Nm (6.8 - 9.5 kgf.m, 50 - 68 ft. lbs.)
3. Hand tighten No.2 engine mount nuts A.

No.1 engine mount bracket Installation note
1. Install the No.1 engine mount bracket.
Tightening torque: 75 - 104 Nm (7.6 - 10.7 kgf.m, 55 - 77 ft. lbs.)





2. Remove the Special Service Tool (SST) (Engine support).





3. Tighten No.2 engine mount nuts A.
Tightening torque: 75 - 104 Nm (7.6 - 10.7 kgf.m, 55 - 77 ft. lbs.)





4. Tighten No.3 engine mount sub bracket nuts D.
Tightening torque: D: 75 - 104 Nm (7.6 - 10.7 kgf.m, 55 - 77 ft. lbs.)





5. Tighten No.4 engine mount nuts C and bolts F.
Tightening torque: C, F: 67 - 93 Nm (6.8 - 9.5 kgf.m, 50 - 68 ft. lbs.)