With Automatic Transaxle
ON-BOARD DIAGNOSTIC TESTNew Generation Star (NGS) Tester Hook-up Procedure
NOTE: Make sure Key is OFF.
1. Insert the vehicle interface module and program card into the Special Service Tools (SST)s New Generation Star (NGS) control unit.
NGS:
2. Plug the NGS OBD II adapter into the interface module and the large 5 pin connector into the vehicle data link connector-2 (DLC-2) located under the dash to left of the center console.
3. Plug the (NGS) tester power cable into the cigarette lighter or use a battery hook-up adapter.
4. Listen for a double beep. The SST (NGS) is now initialized. Begin the functional test of powertrain control system.
Key On engine Off Quick Test Procedure
NOTE: Start the engine and bring up to operating temperature before running the Quick-Test.
1. Perform the necessary vehicle preparation and visual inspection. Hook-up the SST (NGS) to the vehicle.
NGS Display:
2. Select vehicle and engine selections.
3. Select vehicle year and model.
4. Select diagnostic data link.
5. Select PCM.
6. Select diagnostic test mode.
7. Select key ON engine off on-demand self-test.
8. Turn the key ON. Press start and trigger Follow the operating procedures from the menu.
Key On Engine Running Quick-Test Procedure
NOTE: Start the engine and bring up to normal operating temperature before running the Quick-Test.
NGS Connected To DLC-2:
1. Perform the necessary vehicle preparation and visual inspection. Hook-up the SST (NGS) to the vehicle.
2. Select vehicle and engine selection.
3. Select vehicle year and model.
4. Select Diagnostic data link.
5. Select PCM.
6. Select diagnostic test mode.
7. Select key ON engine running on-demand self-test.
8. Start the vehicle. Press start and trigger.
9. Follow the operating instructions from the menu and perform BOO, and O/D OFF switch cycling, if equipped.
Accessing All Continuous Memory DTC's Procedure
NOTE: Start the engine and bring up to operating temperature before running the Quick-Test.
1. Perform the necessary vehicle preparation and visual inspection. Hook the SST (NGS) to the vehicle.
2. Select vehicle and engine selection menu.
3. Select vehicle year and model.
4. Select Diagnostic data link.
5. Select PCM.
6. Select Diagnostic test mode.
7. Select Retrieve/Clear continuous DTC's.
8. Turn the key ON. Press start.
9. Follow the operating instruction from the menu.
Output Control Test Procedure
NOTE: Start the engine and bring up to operating temperature before running the Output Control Test.
1. Perform the necessary vehicle preparation and visual inspection. Hook up the SST (NGS) to the vehicle.
2. Select vehicle and engine selection.
3. Select vehicle year and model.
4. Select diagnostic data link.
5. Select PCM.
6. Select diagnostic test mode.
7. Select active tests.
8. Select output control.
9. Turn the key ON. Press start and trigger. Follow the operating instructions from the menu.
After Repair Procedure
1. Connect the SST (NGS) to the Data Link Connector.
2. Select Clear codes function and clear the DTC's.
3. Perform Quick-Test to ensure that the customer's concern has been resolved. If DTC P1OOO is present, go to the DTC P1OOO chart.
OBD II Drive Cycle
NOTE: Only perform this procedure when instructed to do so.
1. Start and warm the engine until the engine coolant temperature is over 82°C (180°F).
2. Drive the vehicle or let it idle for four minutes.
3. Stop the vehicle and let it idle for 40 seconds.
- D range
4. Open the throttle 1/4-1/2 and increase the speed to 25 km/h (40 mph) for 10 seconds.
5. Fix the throttle opening and drive the vehicle at 25 km/h (40 mph) for 30 seconds.
6. Stop the vehicle and let it idle for 40 seconds.
- D range
7. Drive the vehicle at 22 km/h (35 mph) for four minutes.
8. Stop the vehicle and let it idle for 30 seconds.
9. Drive the vehicle at 19 km/h (30 mph) for six minutes.
10. Stop the vehicle and let it idle for 30 seconds.
11. Drive the vehicle at 16-25 km/h (25-40 mph) for three minutes while observing the following condition.
a. Stop and idle for 10 seconds at least five times.
b. The throttle opening is 1/4-1/2 when accelerating from idle.
c. Shift between three different speeds while driving at 16-25 km (25-40 mph).
12. Drive the vehicle at a constant speed between 16-25 km/h (25-30 mph) for one minute.
13. Within eight seconds, accelerate to 35-37 km/h (55-60 mph).
14. Drive the vehicle at a constant speed between 35-37 km/h (55-60 mph) for two minutes.
Accessing OBD II PID Mode Procedure
NOTE: Start the engine and bring up to operating temperature before running the Quick-Test.
1. Hook-up the SST (NGS).
2. Select vehicle and engine selection menu.
3. Select vehicle year and model.
4. Select Diagnostic data link.
5. Select PCM.
6. Select PID/DATA MONITOR AND RECORD.
7. Turn the key ON or start the engine.
8. Select the PID values to view and press the trigger.
9. Select start to begin.
NOTE: Refer to the manufacturer provided instruction manual for other NGS diagnostic testing procedures.