Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Manual Transaxle 4WD




DISASSEMBLY-STEP 3
Disassemble in the sequence shown in the image.




(PRIMARY SHAFT GEAR)
Bearing Inner Race (4th gear end of primary shaft gear)

Press the bearing inner race from the shaft with the SST and a press.

CAUTION: Hold the shaft with one hand so that it does not fall.




4th Gear
Remove the 4th gear and synchronizer ring.




Clutch Hub Assembly (3rd-4th gear)
1. Remove the retaining ring.




2. Set the SST onto the 3rd gear, and then, using a press, remove the clutch hub assembly and 3rd gear.

CAUTION: Hold the shaft with one hand so that it does not fall.




Bearing Inner Race (1st gear end of primary shaft gear)
Press the bearing inner race from the shaft with the SST and a press.

CAUTION: Hold the shaft with one hand so that it does not fall.




(SECONDARY SHAFT GEAR)
Bearing Inner Race and Secondary 4th Gear

1. Set the SST onto the secondary 4th gear.




2. Remove the bearing inner race and the secondary 4th gear.

CAUTION: Hold the shaft with one hand so that it does not fall.




2nd Gear and Secondary 3rd Gear
1. Remove the retaining ring.




2. Shift the clutch hub sleeve into the 1st gear.




3. Set the SST onto the 2nd gear




4. Remove the 2nd gear and secondary 3rd gear with a press.

CAUTION: Hold the shaft with one hand so that it does not fall.




Clutch Hub Assembly and 1st Gear
1. Remove the retaining ring.




2. Support the 1st gear and remove the clutch hub assembly and 1st gear with a press.

CAUTION: Hold the shaft with one hand so that it does not fall.




Bearing Inner Race
Remove the bearing inner race from the shaft with the SST and press against the shaft with a proper rod.




CAUTION: Hold the shaft with one hand so that it does not fall.