Manual Transaxle-Non Wagon

DIFFERENTIAL ASSEMBLY

NOTE:
a. Wash all parts.
b. Apply oil to all friction surfaces.
c. Use new spring pins and retaining rings.




Assemble in the numbered order shown in the image.




Side Bearing Inner Race
Install the side bearing inner race by the attachment
(49 F401 337A) supplied with bearing installer set
(49 F401 330B) and press, as shown in the image.

NOTE: Press to 19,620N (2,000 kg, 4,400 lb)




Side Gear and Pinion Gear
After installing thrust washers on the side gears, place the two side gears into the gear case at the same time, turn them back on the pinion gear and install them into the gear case.

NOTE: The pinion gears and pinion shaft hole must be aligned.




Knock-pin
After installing the knock pin, make a crimp so that the pin can not come out of the gear case.

Backlash of Side Gear and Pinion Gear







Check and adjust by the following procedures:
1. Install the left and right driveshafts on the differential assembly.
2. Support the driveshafts on V-blocks, as shown in the image.
3. Measure the backlash of both pinion gears.

Standard backlash: 0-0.1 mm (0-0.004 in)

4. If the backlash is more than the standard, adjust by selecting a thrust washer from the image to go between the case and side gears.

NOTE: Use thrust washers with the same thickness on each side as much as possible.