Transfer Case - Power Transfer Unit (PTU) - Installation
Power Transfer Unit (PTU) - 3.7L
Power Transfer Unit (PTU)
1. NOTE: A new compression seal must be installed whenever the Power Transfer Unit (PTU) is removed from the vehicle.
Using a suitable tool, install the new compression seal.
2. Position the PTU in place and install the 5 PTU bolts.
- Tighten to 90 Nm (66 lb-ft).
3. Position the PTU support bracket in place and install the 3 PTU support bracket-to-engine bolts.
- Tighten to 70 Nm (52 lb-ft).
4. Install the 2 PTU support bracket-to-PTU bolts.
- Tighten to 70 Nm (52 lb-ft).
5. Position the engine roll restrictor to the transaxle and install the 2 bolts.
- Tighten the engine roll restrictor-to-transaxle bolts to 103 Nm (76 lb-ft).
- Tighten the rear engine roll restrictor bolt to 90 Nm (66 lb-ft).
6. NOTE: Line up the index marks made during removal.
Install the 4 driveshaft-to-output flange bolts.
- Tighten to 70 Nm (52 lb-ft).
7. Install the RH catalytic converter. For additional information, refer to Exhaust System Service and Repair.
8. Install the RH front halfshaft. For additional information, refer to Front Drive Halfshafts Front Drive Halfshafts.
9. Top off fluids as necessary.