Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Exhaust Manifold RH





Exhaust Manifold RH

Removal
1. With the vehicle in NEUTRAL, position it on a hoist.
2. Remove the catalytic converters.
3. Remove the starter motor.





4. Remove the screws and the lower RH splash shield.
5. Remove the 2 EGR tube flange nuts.
6. Remove the heat shield stud bolt.
7. Remove the 4 bolts and the heat shield.
8. Remove the 8 bolts, 8 spacers and the exhaust manifold.
^ Discard the exhaust manifold and EGR tube gaskets.

Installation





1. Position the new exhaust manifold gasket, the new EGR tube gasket and the exhaust manifold.
^ Install the 8 spacers and 8 exhaust manifold bolts hand tight.
^ Install the EGR tube nuts and tighten to 20 Nm (15 ft. lbs.).
^ Tighten the 8 bolts to 25 Nm (18 ft. lbs.) in the sequence shown.

2. Install the heat shield and 4 bolts.
^ Tighten to 3 Nm (27 inch lbs.).

3. Install the heat shield stud bolt.
^ Tighten to 50 Nm (37 ft. lbs.).





4. Install the lower RH splash shield and screws.
5. Install the starter motor.
6. Install the catalytic converters.