Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Piston, Engine

Piston-to-bore clearance mm @ 43 mm from top -0.005 - (+)0.025 mm (0.0001968504-0.000984252 inch)
Pin diameter 22.0010-22.0030 mm (0.8661811-0.8662598 inch)
Piston pin-length 61.601 -62.030 mm (2.425236-2.442126 inch)
Pin-to-piston clearance 0.0045 mm (0.0001771654 inch) interference to 0.0015 mm
Pin-to-rod clearance 0.009-0.023 mm (0.0003543307 -0.0009055118 inch)
Ring groove width-top 1.23-1.25 mm (0.0484252-0.0492126 inch)
Ring groove width-intermediate 1.520-1.540 mm (0.05984252-0.06062992 inch)
Ring groove width-oil control 3.03-3.055 mm (0.1192913-0.1202756 inch)
Piston ring-to-groove clearance top 0.030-0.070 mm (0.001181102 -0.002755906 inch)
Piston ring-to-groove clearance-intermediate 0.020-0.060 mm (0.0007874016- 0.002362205 inch)
Piston ring-to-groove clearance-oil control 0.030-0.070 mm (0.001181102- 0.002755906 inch)
Piston ring gap-top 0.15-0.30 mm (0.005905512 -0.01181102 inch)
Piston ring gap-intermediate 0.15-0.30 mm (0.005905512-0.01181102 inch)
Piston ring gap-oil control 0.15-0.30 mm (0.005905512-0.01181102 inch)
Pin bore diameter (piston) 22.0065-22.0110 mm (0.8663976-0.8665748 inch)
Pin diameter 21.995-21.997 mm (0.8659449-0.8660236 inch)
Piston pin-length 61.870-62.120 mm (2.435827-2.445669 inch)
Pin-to-piston clearance 0.0095-0.016 mm (0.0003740157- 0.0006299213 inch)
Pin-to-rod clearance 0.016-0.038 mm (0.0006299213- 0.001496063 inch)
Ring groove width-top 1.520-1.540 mm (0.05984252-0.06062992 inch)
Ring groove width-intermediate 1.520-1.540 mm (0.05984252-0.06062992 inch)
Ring groove width-oil 3.03-3.055 mm (0.1192913-0.1202756 inch)
Piston ring-to-groove clearance-top 0.020-0.060 mm (0.0007874016 0.002362205 inch)
Piston ring-to-groove clearance- intermediate 0.020-0.060 mm (0.0007874016-0.002362205 inch)
Piston ring-to-groove clearance-oil control 0.030-0.070 mm (0.001181102-0.002755906 inch)
Piston ring gap-top 0.15-0.30 mm (0.005905512-0.01181102 inch)
Piston ring gap-intermediate 0.15-0.30 mm (0.005905512- 0.01181102 inch)
Piston ring gap-oil control 0.15-0.30 mm (0.005905512 -0.011801102 inch)