Part 2
Transmission Con't
36. Install the No. 8 thrust bearing.
37. Install the low and reverse gear spacer.
38. CAUTION: If new clutch plates are being used, they should be soaked in clean automatic transmission fluid 30 minutes prior to installation. The friction side of the plates must face down toward cylinder.
Install the new clutch plates in an alternating order, starting with an internally splined clutch plate into the clutch cylinder.
39. Install the clutch plate retaining ring.
40. Install the intermediate clutch assembly.
41. Install the intermediate clutch housing and piston assembly.
42. Install the special tools.
43. Install the special tools.
44. CAUTION: Do not use the original intermediate clutch retaining ring that was removed during disassembly.
Using the special tools, install a new service intermediate clutch retaining ring.
45. NOTE: The recess portion of the sprag must face down during installation.
Install the sprag and race assembly.
46. Install the input shell and sun gear assembly.
47. NOTE: The No. 13 bearing must be properly seated in the forward planet assembly so the sungear can be installed correctly.
Install the forward planetary assembly.
48. Install the No. 7 forward planet thrust bearing into the forward ring gear and hub assembly. Use petroleum jelly to hold the bearing in place.
49. Install the No. 6B forward clutch thrust washer onto the forward ring gear hub.
50. Install the forward ring gear and hub as an assembly.
51. Install the No. 6A forward ring gear hub thrust bearing into the forward clutch. Use petroleum jelly to hold the bearing in place.
52. Install the forward clutch cylinder.
53. Install the No. 5 thrust bearing.
54. Install the direct clutch drum.
55. Using the special tool, measure from the top of the gauge bar to center support ledge in case at four places 90 degrees apart.
^ Add the four measurements, divide by four, and record as dimension A.
56. CAUTION: The torque specifications are critical for this procedure. Failure to use the correct torque specifications may cause transmission damage.
Install the special tool.
1 Install the special tool and the bolts using the two pump screw locations at approximately 6 and 12 o'clock positions.
2 Tighten the center screw.
57. NOTE: Align the disc holes on special tool with the slot in gauge bar for correct measurement.
Measure the distance from the top of the gauge bar to the drum bearing surface through the hole in the disc and record as dimension B. Repeat measurement 180 degrees opposite side of the special tool and record as dimension C.
58. Add dimension B to C, divide by two and record as dimension D.
59. Subtract A from D, and record as dimension E.
60. Select bearing from the chart, using dimension E.
61. NOTE: Make sure that the intermediate apply strut is aligned with the band notch.
Install the intermediate band.
62. Install the intermediate band anchor strut.
63. CAUTION: If the strut is installed incorrectly, transmission damage will occur.
Check to make sure that the intermediate band anchor strut is installed in the correct orientation to the case and adjustment screw.
64. Loosely install the screw.
65. Install the intermediate band apply strut.
66. CAUTION: If the strut is installed incorrectly, transmission damage will occur.
Check to make sure that the intermediate band apply strut is installed in the correct orientation to the case and piston rod.
67. Install the selected No. 4 thrust washer on the direct clutch drum.
^ Coat the thrust washer with petroleum jelly.
68. NOTE: Align the center support screw hole with correct case hole.
Install the center support.
69. Install the center support locknut and cage.
70. Loosely install the screw.
71. CAUTION: Install the center support retaining ring with the tapered side facing up.
CAUTION: Make sure the center support retaining ring does not obstruct the notch opening.
Install the center support retaining ring.