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Owner Notification Program M58 Technical and Administrative Instructions


Attachment I Page 1 of 3


Owner Notification Program M58 Technical and Administrative Instructions

PLEASE READ THESE INSTRUCTIONS. CIRCULATE THEM TO YOUR PARTS AND SERVICE PERSONNEL. QUESTIONS SHOULD BE DIRECTED TO YOUR SERVICE ZONE MANAGER


TECHNICAL INSTRUCTIONS:

Inspect The Terminals for Electrical Arcing Damage

1. Remove the alternator terminal-to-alternator wiring harness.

2. With a small screwdriver, depress each terminal tang on the wiring harness and remove the terminals from the connector. Mark wires to insure they are reinstalled in the proper position.

3. Check the terminals for evidence of electrical arcing. If terminals are damaged, replace the terminals using part number D20Z-14474-F.

4. Cheek the terminals by installing terminals on the blade terminals in the alternator. When the detent in the wiring harness terminal is engaged in the blade terminal in the alternator, there should be no play in the terminals. If there is a loose fit between the terminals, proceed to step 5. If the terminals fit tight, re-install them into the connector and proceed with step 6.

5. Using a hand crimp device, gently close both sides of the terminal to close the gap. Reinstall terminal to the alternator to insure they are securely mated. If the terminals are loose, use the crimping device to close the gap further. Continue this procedure until there is a satisfactory fit between the terminals.

6. Install the terminals back into the connector and plug it back into the alternator.

PARTS ORDERING INSTRUCTIONS

Service parts required for this recall may be ordered through normal order processing channels.

Service Part
Number Description Class Dealer Price

D20Z-14474-F Kit - Terminal Repair C $0.10 each

a/ Based on $1.01/pkg of 10

Attachment I Page 2 of 3


LABOR OPERATIONS

SCHEDULED LABOR
TIME (HOURS) OPERATION

Inspect the Wiring Harness Terminal-
to-Alternator Connector and Return
Vehicle to Owner
Passenger Car. . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.2
M58A
Truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5

Inspect and Modify Terminals
to Assure Contact of the
Wiring Harness Terminal-
to-Alternator Connector
Passenger Car. . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.3
M58B
Truck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.6

CLAIM PREPARATION INSTRUCTIONS (A copy of these instructions should be filed in Subject 5.5 or 9.0 of your Warranty and Policy Manual).

Repairs performed under Owner Notification Program M58 are to be submitted on warranty claim Forms 1863, which are to include the information shown below. Enter Program Number M58 in the Program Code box in the upper left of the form. Repair claims should be submitted through the Direct Warranty Entry (DWE) System.

Causal Basic Part Number - 14305
Condition Code - 28
Labor Operations - See Labor Operations
Scheduled Time -
Program Code - M58

REFUNDS

Refund requests submitted under Owner Notification Program M58 are governed by the following guidelines:

^ Owners seeking refund for repairs covered by this program, which were performed at their expense prior to the announcement of this program must present their paid repair orders or invoices to any Ford or Lincoln-Mercury dealership by August 31, 1988.

^ Refunds include parts, labor, towing and battery charging and any deductible amount owners may have paid.

^ A copy of the paid repair orders or parts purchase receipts must be retained in your service file for at least one year following the date of Company notification of payment.

^ Owner refund requests must be submitted on separate warranty claim Forms 1863 by August 31, 1988. Claims submitted after that date

Attachment I Page 3 of 3 will not be paid. In addition to the information shown for the special preparation of Owner Refund claims (Reference, Warranty and Policy Manual - Subject 6.1, Page 15), please enter the information shown below:

Causal Basic Part Number - 14305
Condition Code - 28
Labor Operation - REFUND
Administrative Allowance - 0.2 Hr
Program Code - M58

^ An administrative allowance of 0.2 hours will be allowed for processing each eligible owner refund request. To claim the allowance, enter ALLOW in the Labor Operation No. column and 0.2 1n the Scheduled Time column. Extend the 0.2 hours at your authorized warranty labor rate and enter the result in the Amount column.

^ Please provide prompt refund to all eligible owners who respond to this program with proper repair documentation regardless of the source of the original repair (your dealership, another dealership, or a repair location other than a Ford or Lincoln-Mercury dealership).

NOTIFICATION

Owners of affected vehicles will be advised of Owner Notification Program M58 by letter (Attachment II).