P0A7A-809
L110F HYBRID VEHICLE CONTROL: HYBRID CONTROL SYSTEM: P0A7A-809, P0A7A-811: Generator Inverter Performance
P0A7A-811 - Generator Inverter Performance
DESCRIPTION
For a description of the inverter, P0A78-266.
If an abnormal amount of current flows through the generator inverter, the MG ECU detects it and sends a signal to inform the hybrid vehicle control ECU of the malfunction.
MONITOR DESCRIPTION
If the MG ECU detects that the generator inverter current exceeds the threshold level for a period of time, the hybrid vehicle control ECU will illuminate the MIL and set a DTC.
MONITOR STRATEGY
TYPICAL ENABLING CONDITIONS
TYPICAL MALFUNCTION THRESHOLDS
COMPONENT OPERATING RANGE
CONFIRMATION DRIVING PATTERN
1. Connect the Techstream to the DLC3.
2. Turn the power switch on (IG) and turn the Techstream on.
3. Clear the DTCs (even if no DTCs are stored, perform the clear DTC procedure).
4. Turn the power switch off.
5. Turn the power switch on (IG) and check that there are no abnormalities (abnormal sounds, coolant leaks, DTCs output, etc.).
6. Turn the power switch on (READY) and turn the Techstream on. [A]
7. With the shift lever in P, wait for several seconds.
8. Enter the following menus: Powertrain / Hybrid Control / Trouble Codes. [B]
9. Check that the permanent DTCs are cleared.
10. If the permanent DTCs are not cleared, perform a universal trip, and then check for permanent DTCs again.
HINT
- If a permanent DTC is output, the system is malfunctioning.
- If no permanent DTC is output, the system is normal.
WIRING DIAGRAM
Refer to the wiring diagram for DTC P0A1A-200 P0A1A-200.
INSPECTION PROCEDURE
CAUTION:
- Before inspecting the high-voltage system or disconnecting the low voltage connector of the inverter with converter assembly, take safety precautions such as wearing insulated gloves and removing the service plug grip to prevent electrical shocks. After removing the service plug grip, put it in your pocket to prevent other technicians from accidentally reconnecting it while you are working on the high-voltage system.
- After disconnecting the service plug grip, wait for at least 10 minutes before touching any of the high-voltage connectors or terminals. After waiting for 10 minutes, check the voltage at the terminals in the inspection point in the inverter with converter assembly. The voltage should be 0 V before beginning work.
HINT
Waiting for at least 10 minutes is required to discharge the high-voltage capacitor inside the inverter with converter assembly.
PROCEDURE
1. CHECK DTC OUTPUT (HV)
(a) Connect the Techstream to the DLC3.
(b) Turn the power switch on (IG).
(c) Select the following menu items: Powertrain / Hybrid Control / Trouble Codes.
(d) Check if DTCs are output.
Result:
B -- GO TO DTC CHART P3245
A -- Continue to next step.
2. CHECK DTC OUTPUT (HV)
(a) Connect the Techstream to the DLC3.
(b) Turn the power switch on (IG).
(c) Select the following menu items: Powertrain / Hybrid Control / Trouble Codes.
(d) Check if DTCs are output.
Result:
HINT
- *1: If any INF codes are output for this DTC, refer to the corresponding diagnostic flowchart.
- P0A7A-809 or 811 may be set due to a malfunction which also causes DTCs in the preceding table to be set. In this case, first troubleshoot the output DTCs in the preceding table. Then, perform a test to attempt to reproduce the problems, and check that no DTCs are output.
B -- GO TO DTC CHART Hybrid Control System
A -- Continue to next step.
3. CHECK CONNECTOR CONNECTION CONDITION (INVERTER WITH CONVERTER ASSEMBLY CONNECTOR) P0A78-128
NG -- CONNECT SECURELY
OK -- Continue to next step.
4. CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - GENERATOR RESOLVER) P0A78-128
NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR
OK -- Continue to next step.
5. CHECK GENERATOR RESOLVER P0A78-128
NG -- CHECK CONNECTOR CONNECTION CONDITION (GENERATOR RESOLVER CONNECTOR)
OK -- Continue to next step.
6. CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY - MOTOR RESOLVER) P0A78-128
NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR
OK -- Continue to next step.
7. CHECK MOTOR RESOLVER P0A78-128
NG -- CHECK CONNECTOR CONNECTION CONDITION (MOTOR RESOLVER CONNECTOR)
OK -- Continue to next step.
8. CHECK INVERTER WITH CONVERTER ASSEMBLY (GENERATOR CABLE CONNECTION CONDITION) P0A78-128
B -- REPLACE MALFUNCTIONING PARTS
C -- CONNECT SECURELY
A -- Continue to next step.
9. CHECK INVERTER WITH CONVERTER ASSEMBLY (MOTOR CABLE CONNECTION CONDITION) P0A78-128
B -- REPLACE MALFUNCTIONING PARTS
C -- CONNECT SECURELY
A -- Continue to next step.
10. CHECK HYBRID VEHICLE TRANSMISSION ASSEMBLY (MG1) P0A78-128
NG -- CHECK HYBRID VEHICLE TRANSMISSION ASSEMBLY (GENERATOR CABLE CONNECTION CONDITION)
OK -- Continue to next step.
11. CHECK HYBRID VEHICLE TRANSMISSION ASSEMBLY (MG2) P0A78-128
NG -- CHECK HYBRID VEHICLE TRANSMISSION ASSEMBLY (MOTOR CABLE CONNECTION CONDITION)
OK -- Continue to next step.
12. CHECK CONNECTOR CONNECTION CONDITION (GENERATOR RESOLVER CONNECTOR) P0A78-128
NG -- CONNECT SECURELY
OK -- Continue to next step.
13. CHECK CONNECTOR CONNECTION CONDITION (MOTOR RESOLVER CONNECTOR) P0A78-128
NG -- CONNECT SECURELY
OK -- REPLACE INVERTER WITH CONVERTER ASSEMBLY Installation
14. CHECK CONNECTOR CONNECTION CONDITION (GENERATOR RESOLVER CONNECTOR) P0A78-128
NG -- CONNECT SECURELY
OK -- Continue to next step.
15. CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY (MG ECU) - GENERATOR RESOLVER) P0A78-128
NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR
OK -- REPLACE HYBRID VEHICLE TRANSMISSION ASSEMBLY Components
16. CHECK CONNECTOR CONNECTION CONDITION (MOTOR RESOLVER CONNECTOR) P0A78-128
NG -- CONNECT SECURELY
OK -- Continue to next step.
17. CHECK HARNESS AND CONNECTOR (INVERTER WITH CONVERTER ASSEMBLY (MG ECU) - MOTOR RESOLVER) P0A78-128
NG -- REPAIR OR REPLACE HARNESS OR CONNECTOR
OK -- REPLACE HYBRID VEHICLE TRANSMISSION ASSEMBLY Components
18. CHECK HYBRID VEHICLE TRANSMISSION ASSEMBLY (GENERATOR CABLE CONNECTION CONDITION) P0A78-128
B -- REPLACE MALFUNCTIONING PARTS
C -- CONNECT SECURELY
A -- Continue to next step.
19. CHECK GENERATOR CABLE P0A78-128
NG -- REPLACE GENERATOR CABLE Components
OK -- REPLACE HYBRID VEHICLE TRANSMISSION ASSEMBLY Components
20. CHECK HYBRID VEHICLE TRANSMISSION ASSEMBLY (MOTOR CABLE CONNECTION CONDITION) P0A78-128
B -- REPLACE MALFUNCTIONING PARTS
C -- CONNECT SECURELY
A -- Continue to next step.
21. CHECK MOTOR CABLE P0A78-128
NG -- REPLACE MOTOR CABLE Components
OK -- REPLACE HYBRID VEHICLE TRANSMISSION ASSEMBLY Components