Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Reassembly





INTERIOR PANELS / TRIM: ROOF HEADLINING: REASSEMBLY

1. INSTALL NO. 2 ROOF SILENCER PAD (w/o Sliding Roof)

(a) Align the markings on the roof headlining assembly with the 2 No. 2 roof silencer pads and install the pads using hot-melt glue as shown in the illustration.





Text in Illustration





2. INSTALL NO. 2 ROOF SILENCER PAD (w/ Sliding Roof)

(a) Align the markings on the roof headlining assembly with the No. 2 roof silencer pad and install the pad using hot-melt glue as shown in the illustration.





Text in Illustration





3. INSTALL NO. 4 ROOF SILENCER PAD (w/o Sliding Roof)

(a) Align the markings on the roof headlining assembly with the No. 4 roof silencer pad and install the pad using hot-melt glue as shown in the illustration.





Text in Illustration





4. INSTALL NO. 3 ROOF SILENCER PAD (w/o Sliding Roof)

(a) Align the markings on the roof headlining assembly with the No. 3 roof silencer pad and install the pad using hot-melt glue as shown in the illustration.





Text in Illustration





5. INSTALL NO. 1 ROOF SILENCER PAD (w/o Sliding Roof)

(a) Align the markings on the roof headlining assembly with the No. 1 roof silencer pad and install the pad using hot-melt glue as shown in the illustration.





Text in Illustration





6. INSTALL ROOF HEADLINING PAD

(a) Align the markings on the roof headlining assembly with the roof headlining pad and install the pad using hot-melt glue as shown in the illustration.





Text in Illustration





7. INSTALL NO. 2 ROOF HEADLINING PAD

HINT
Use the same procedure described for the roof headlining pad.

8. INSTALL NO. 2 ROOF HEADLINING SET PLATE RH (w/o Sliding Roof)

(a) Align the markings on the roof headlining assembly with the No. 2 roof headlining set plate RH and install the set plate using hot-melt glue as shown in the illustration.





Text in Illustration





9. INSTALL NO. 2 ROOF HEADLINING SET PLATE LH (w/o Sliding Roof)

HINT
Use the same procedure described for the RH side.

10. INSTALL FRONT SIDE RAIL SPACER RH

(a) Align the markings on the roof headlining assembly with the front side rail spacer RH and install the spacer using hot-melt glue as shown in the illustration.





Text in Illustration





11. INSTALL FRONT SIDE RAIL SPACER LH

HINT
Use the same procedure described for the RH side.

12. INSTALL NO. 1 ROOF WIRE

(a) Apply double-sided tape as shown in the illustration.

(b) Peel off the release paper from the double-sided tape.

(c) Attach the No. 1 roof wire along the double-sided tape so that the marking surface of the wire harness faces downward.





Text in Illustration





Double-sided Tape Size:

X
1 mm (0.0394 in.)

Y
15 mm (0.591 in.)

Z
20 mm (0.787 in.)

(d) Align the pink marking tape (A) on the front part of the No. 1 roof wire with the front tab of the roof headlining assembly.





Text in Illustration





(e) Align the joint box with the roof headlining marking, and secure it using the tape.

(f) Align the pink marking tape (B) on the No. 1 roof wire with the markings on the roof headlining assembly.

(g) Attach the No. 1 roof wire, starting from the front tab of the roof headlining assembly to the pink marking tape (B) while aligning it with the double-sided tape.

NOTICE:
* Securely attach the No. 1 roof wire.
* If any of the No. 1 roof wire is left loose, this will cause abnormal noise. Make sure to attach the No. 1 roof wire without leaving any loose.

(h) Engage each clamp.

(i) Attach the No. 1 roof wire, starting from the pink marking tape (B) to the visor connector RH part while aligning it with the double-sided tape.

NOTICE:
* Securely attach the No. 1 roof wire.
* If any of the No. 1 roof wire is left loose, this will cause abnormal noise. Make sure to attach the No. 1 roof wire without leaving any loose.

(j) Turn the visor connector RH clockwise approximately 90° to install the connector to the roof headlining assembly.

(k) Turn the visor connector LH clockwise approximately 90° to install the connector to the roof headlining assembly.

(l) Attach the No. 1 roof wire, starting from the joint box to the adjustment area while aligning it with the double-sided tape.

NOTICE:
* Securely attach the No. 1 roof wire.
* If any of the No. 1 roof wire is left loose, this will cause abnormal noise. Make sure to attach the No. 1 roof wire without leaving any loose.

(m) Align the pink marking tape (C) on the No. 1 roof wire with the markings on the roof headlining assembly.

(n) Attach the No. 1 roof wire, starting from the pink marking tape (C) to the adjustment area while aligning it with the double-sided tape.

NOTICE:
* Securely attach the No. 1 roof wire.
* If any of the No. 1 roof wire is left loose, this will cause abnormal noise. Make sure to attach the No. 1 roof wire without leaving any loose.

HINT
Secure the extra length of the No. 1 roof wire in the adjustment area.

(o) Apply adhesive tape by aligning it with the markings on the roof headlining.





Text in Illustration





Adhesive Tape Size:

X
20 mm (0.787 in.)

Y
100 mm (3.94 in.)

13. INSTALL NO. 2 ANTENNA CORD SUB-ASSEMBLY Installation

14. INSTALL VANITY LIGHT ASSEMBLY

(a) Install the vanity light assembly Installation.

HINT
Use the same procedure for the other vanity light.