Installation

SUSPENSION: REAR SHOCK ABSORBER: INSTALLATION

INSTALLATION
HINT:
- Use the same procedures for the RH side and LH side.
- The procedures listed below are for the LH side.
- A bolt without a torque specification is shown in the standard bolt chart Standard Bolt - Specified Torque For Standard Bolts.

1. INSTALL HEIGHT CONTROL VALVE O-RING
HINT: It is unnecessary to perform the following procedures if the pneumatic cylinder with rear shock absorber has been replaced with a new one.

(a) Apply a light coat of MP grease to 2 new O-rings.





(b) Install the 2 O-rings and a new plate to a height control tube or equivalent, as shown in the illustration.
NOTICE:
Set the plate between the 2 O-rings.





(c) Insert the tube end with the 2 O-rings and plate into the pneumatic cylinder with rear shock absorber. Then, lightly push in the O-rings and plate with a thick piece of paper.
(d) While holding the O-rings and plate in place with the paper, slowly pull out the tube.





(e) Install a new tube connector.
NOTICE:
Push in the tube connector until a "click" sound is heard.

2. TEMPORARILY INSTALL PNEUMATIC CYLINDER WITH REAR SHOCK ABSORBER ASSEMBLY LH





(a) Install the rear shock absorber on the vehicle by installing the 3 nuts on the suspension support side.
Torque: 64 Nm (653 kgf-cm, 47ft-lbf)





(b) Temporarily install the lower side of the rear shock absorber on the rear axle carrier with the washer and a new nut.
(c) Insert the height control tube into the pneumatic cylinder with rear shock absorber.
(d) Pinch the connector and set its tips into the groove of the shock absorber.
3. INSTALL ABSORBER CONTROL ACTUATOR Installation
4. INSTALL REAR SHOCK ABSORBER CAP LH Installation
5. CONNECT TOE CONTROL LINK SUB-ASSEMBLY LH Installation
6. CONNECT REAR UPPER NO. 1 CONTROL ARM ASSEMBLY LH Installation
7. CONNECT REAR UPPER NO. 2 CONTROL ARM ASSEMBLY LH Installation
8. INSTALL REAR AXLE SHAFT NUT LH Installation
9. STAKE REAR AXLE SHAFT NUT LH Installation
10. INSTALL LOAD SENSING VALVE SENSOR BRACKET Installation
11. INSTALL SKID CONTROL SENSOR WIRE Installation
12. INSTALL REAR WHEEL HOUSE LINER LH Installation
13. INSTALL NO. 6 ROCKER PANEL MOULDING PROTECTOR Installation
14. INSTALL PACKAGE TRAY TRIM PANEL ASSEMBLY Installation
15. INSTALL INNER ROOF SIDE GARNISH LH Installation
16. INSTALL INNER ROOF SIDE GARNISH RH Installation
17. INSTALL REAR SEAT SIDE GARNISH LH Installation
18. INSTALL REAR SEAT SIDE GARNISH RH Installation
19. INSTALL REAR DOOR SCUFF PLATE LH Installation
20. INSTALL REAR DOOR SCUFF PLATE RH Installation
21. INSTALL REAR SEATBACK ASSEMBLY (for Fixed Seat Type) Installation
22. INSTALL REAR SEAT CUSHION ASSEMBLY (for Fixed Seat Type) Installation
23. INSTALL REAR CENTER SEATBACK ASSEMBLY (for Power Seat) Installation
24. INSTALL REAR SEATBACK ASSEMBLY RH
(a) for power seat:
Install the seatback Installation.
(b) for ottoman:
Install the seatback Installation.
25. INSTALL REAR SEAT CONSOLE BOX ASSEMBLY (for Ottoman) Installation
26. INSTALL REAR SEATBACK ASSEMBLY LH
(a) for power seat:
Install the seatback Installation.
(b) for ottoman:
Install the seatback Installation.
27. INSTALL REAR CENTER SEAT CUSHION ASSEMBLY (for Power Seat) Installation
28. INSTALL REAR SEAT CUSHION ASSEMBLY RH
(a) for power seat:
Install the seat cushion for power seat Installation.
(b) for ottoman:
Install the seat cushion for ottoman Installation.
29. INSTALL REAR SEAT CUSHION ASSEMBLY LH
(a) for power seat:
Install the seat cushion Installation.
(b) for ottoman:
Install the seat cushion Installation.
30. INSTALL SERVICE PLUG GRIP Installation
31. INSTALL BATTERY SERVICE HOLE COVER Installation
32. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
Some systems need to be initialized after the cable is reconnected Repair Instruction - Initialization.

33. INSTALL BATTERY SERVICE HOLE COVER LH Installation
34. INSTALL LUGGAGE COMPARTMENT MAT SUB-ASSEMBLY Installation





35. STABILIZE SUSPENSION
(a) Install the rear tires.
Torque: 140 Nm (1428 kgf-cm, 103ft-lbf)
(b) Lower the vehicle and start the engine. Then fill the pneumatic cylinder assembly with rear shock absorber with air.
(c) Lower the vehicle and bounce it up and down several times to stabilize the rear suspension.
(d) Remove the rear tires.
(e) Jack up the axle carrier with a wooden block between the jack and axle carrier. Apply a load to the suspension so that the rear drive shaft assembly is placed in a horizontal position.
36. TIGHTEN PNEUMATIC CYLINDER WITH REAR SHOCK ABSORBER ASSEMBLY LH
(a) Tighten the nut on the axle carrier.
Torque: 80 Nm (816 kgf-cm, 59ft-lbf)
37. INSTALL REAR WHEEL
Torque: 140 Nm (1428 kgf-cm, 103ft-lbf)
38. CHECK CONNECTIONS OF TUBES FOR AIR LEAKAGE
(a) Check the connection of the tubes for air leakage Operation Check.
39. CHECK SUSPENSION CONTROL SYSTEM
(a) Check the suspension control system Adjustments.
40. INSPECT AND ADJUST REAR WHEEL ALIGNMENT
(a) Inspect and adjust the rear wheel alignment Rear Wheel Alignment.
41. CHECK SPEED SENSOR SIGNAL
(a) Check the speed sensor signal Test Mode Procedure.
42. ADJUST HEADLIGHT ASSEMBLY
(a) for LED headlight:
Adjust the headlight Headlight Assembly (for LED Headlight).
(b) for HID headlight:
Adjust the headlight Headlight Assembly (for HID Headlight).
43. ADJUST OBJECT RECOGNITION CAMERA
(a) Adjust the object recognition camera Adjustments.