Body Installation

Body

Installation

All vehicles




1
CAUTION: Make sure that new bolts are installed.
CAUTION: Make sure that all components are free and do not get caught up whilst lowering the body onto the integrated body frame.
Using an assistant install the body to the integrated body frame.
- Install the body mounts.
- With assistance align the body and integrated body frame mounts.
- Install the bolts, but do not tighten fully at this stage.
2 Remove the tie down straps securing the body.




3 TORQUE: 133 Nm




4 TORQUE: 45 Nm




5 TORQUE: 45 Nm




6 TORQUE: 45 Nm




7 TORQUE: 45 Nm




8




9 TORQUE: 25 Nm





10





11





12 TORQUE: 12 Nm





13 TORQUE: 12 Nm





14





15





16 TORQUE: 12 Nm

17 Install the fuel filler cap.





18





19
NOTE:
Remove and discard the blanking caps.
TORQUE: 16 Nm
- Clean the component mating faces.
- Secure the clip.





20
NOTE:
Remove and discard the blanking caps.
TORQUE: 16 Nm
- Clean the component mating faces.
- Secure the clip.





21
NOTE:
Remove and discard the blanking caps.
TORQUE: 16 Nm
- Clean the component mating faces.
- Secure the clip.





22
NOTE:
Remove and discard the blanking caps.
TORQUE: 16 Nm
- Clean the component mating faces.
- Secure the clip.





23
WARNING: Make sure that a new bolt is installed.
TORQUE: 25 Nm





24





25





26





27 TORQUE: 12 Nm





28





29 TORQUE: 20 Nm





30





31





32





33 TORQUE: 20 Nm





34





35





36





37
CAUTION: Make sure that all openings are sealed. Use new blanking caps.
TORQUE: 12 Nm
- Install new O-ring seals.





38
CAUTION: Make sure that all openings are sealed. Use new blanking caps.
TORQUE: 12 Nm
- Install new O-ring seals.





39
WARNING: Be prepared to collect escaping fluid.






40





41





42





43 TORQUE: 8 Nm





44 TORQUE: 10 Nm

Vehicles with active damping





45

All vehicles





46
CAUTION: Be prepared to collect escaping coolant.
For additional information, refer to Coolant Expansion Tank - 5.0L, Vehicles Without: Supercharger





47 TORQUE: 10 Nm

48

49

50 For additional information, refer to Air Cleaner LH

51 For additional information, refer to Air Cleaner RH





52





53 TORQUE: 10 Nm





54





55





56
NOTE:
RHD illustration shown, LHD is similar.






57





58

59 For additional information, refer to Air Conditioning (A/C) System Recovery, Evacuation and Charging

60 For additional information, refer to Battery

61 Check and top-up the coolant.

62 Bleed the braking system. For additional information, refer to Brake System Bleeding - Vehicles With: Standard Brakes