Front Disc Brake Disc

Brake Disc
This is a "Trustmark Authoring Standards (TAS) Repair Procedure"
- TAS style procedures can be identified by steps that have no accompanying step text and the magenta color of the electrical connectors and fasteners such as nuts, bolts, clamps or clips.
- TAS removal and installation procedures use a sequence of color illustrations to indicate the order to be followed when removing/disassembling or installing/assembling a component.
- Many of the TAS procedures will have the installation information within the removal steps.
- The TAS color illustrations use a variety of symbols to indicate important details of the procedures. It is important to understand these symbols in order to properly used the TAS procedures.
Refer to How to Use TAS Procedures and TAS Symbol Glossary at Vehicle | Description and Operation for additional information on these TAS procedures.
For additional information, refer to How to Use TAS Procedures How to Use TAS Procedures

Removal

WARNING: If installing a new brake disc, install new brake pads.

CAUTION: Brake discs must be renewed in pairs.

CAUTION: LH illustration shown, RH is similar.

WARNING: Make sure to support the vehicle with axle stands.
1 Raise and support the vehicle.
2 Remove the front wheel.
For additional information, refer to Wheel and Tire Service and Repair





CAUTION: Make sure that no load is placed on the brake hose.
3 Tie aside.





Installation





1 Clean the brake disc using brake cleaning fluid.





Torque to: 35 Nm





WARNING: Do not use compressed air to clean brake components. Dust from friction materials can be harmful if inhaled.
2 Clean the brake caliper housing and anchor plate using brake cleaning fluid.





CAUTION: Make sure that the brake hose is not twisted and is correctly located.

CAUTION: Make sure that new bolts are installed.

Torque to: 200 Nm
3 Install the front wheel.
For additional information, refer to Wheel and Tire Service and Repair
4 Depress the brake pedal several times, check the fluid level in the brake fluid reservoir and top-up with brake fluid if necessary.