Transfer Case Actuator: Service and Repair

Transfer Case Shift Motor

Service Repair No - 41.30.03

Removal

WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

1. Raise and support the vehicle.
2. Remove the transmission support insulator nut, bolt and damper.
^ Support the transmission.





CAUTION: To avoid damage to the joints or gaiters, do not allow the transmission to hang on the driveshafts.

3. Remove the shift motor.
^ Lower the transmission.
^ Disconnect the electrical connector.
^ Remove the 4 Torx bolts.





Installation
1. Install the shift motor.
^ Clean the components.
^ Tighten the Torx bolts to 25 Nm (18 ft. lbs.).
^ Connect the electrical connector.

2. Install the transmission support insulator nut, bolt and damper.
^ Raise the transmission.
^ Tighten the nut and bolt to 115 Nm (85 ft. lbs.).

3. Use T4 to re-calibrate a new transfer case shift motor.