EGR Valve: Service and Repair

Exhaust Gas Recirculation (EGR) Modulator Valve

Service Repair No - 17.45.04

Removal
1. Disconnect the battery ground cable.
2. Remove the engine cover.
3. Disconnect the EGR valve electrical connector.
4. Release the clips and disconnect the coolant hoses from the EGR valve cooler.
^ Position an absorbent cloth to collect fluid spillage.
^ Clamp the EGR coolant hoses to minimize coolant loss.

5. Remove the EGR valve.
^ Remove the 2 bolts from the EGR cooler valve body.





Installation
1. Install the EGR valve.
^ Clean the component mating faces.
^ Tighten the bolts to 10 Nm (7 ft. lbs.).

2. Connect the coolant hoses.
^ Secure the clips. Remove the hose clamps.

3. Connect the EGR valve electrical connector.
4. Install the engine cover.
5. Connect the battery ground cable.
6. Check and top-up the coolant.