Exhaust Manifold LH
Exhaust Manifold LH
Service Repair No - 30.15.10
Removal
All vehicles
1. Disconnect the battery ground cable.
2. Remove the exhaust system.
3. Remove the fender splash shield.
4. NOTE: The heatshield consists of 3 parts.
Remove the upper suspension arm and brake line heat shields for access.
^ Remove the 3 nuts.
^ Remove the 3 bolts.
Left-hand drive vehicles
1. Check the road wheels are in the straight ahead position, then remove the steering column universal joint upper clamp bolt.
^ Discard the retaining bolt.
2. Release the upper steering column shaft.
3. Remove the steering rack universal joint clamp bolt.
^ Discard the retaining bolt.
4. Release and remove the shaft and joint assembly.
All vehicles
1. CAUTION: Failure to follow this procedure can lead to the EGR pipe stress cracking.
Disconnect the exhaust manifold EGR pipe flange.
^ Remove the 2 nuts.
^ Discard the gasket.
^ Loosen, but do not remove 2 bolts, securing the EGR pipe to the EGR valve.
2. Remove the exhaust manifold.
^ Remove the 8 bolts.
^ Collect the spacers and discard the bolts.
^ Remove the gasket/heat shield retaining bolt.
^ Discard the gasket/heat shield.
Installation
All vehicles
1. Clean the component mating faces.
2. Install the exhaust manifold.
^ Install the gasket/heat shield.
^ Tighten the heat shield bolt to 25 Nm (18 ft. lbs.).
^ Install, and lightly tighten the bolts.
^ Evenly and progressively, tighten the bolts in the sequence shown to 20 Nm (15 ft. lbs.).
3. Connect the EGR pipe and exhaust manifold flanges.
^ Install a new gasket.
^ Tighten the nuts to 25 Nm (18 ft. lbs.).
^ Tighten the bolts to 25 Nm (18 ft. lbs.).
Left-hand drive vehicles
1. Install the steering column lower universal joint assembly.
^ Clean the component mating faces.
^ Install new patch lock bolts and tighten to 25 Nm (18 ft. lbs.).
All vehicles
1. NOTE: The heatshield consists of 3 parts.
Install the upper suspension arm and brake line heat shields.
^ Install the bolts.
^ Install the nuts.
2. Install the fender splash shield.
3. Install the exhaust system.
4. Connect the battery ground cable.