Removal
Transfer Case - 4.4LService Repair No - 41.20.25.99
Special Service Tools
Removal
1. Disconnect the battery ground cable.
2. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.
2. Raise and support the vehicle.
3. Remove the front driveshaft.
4. Remove the rear driveshaft.
5. Remove the transmission support insulator.
^ Remove the 4 bolts.
6. Disconnect the transfer case 3 electrical connections.
7. Release the wiring harness from the transfer case.
^ Remove the 3 bolts.
^ Release the clip.
8. CAUTION: Always plug any open connections to prevent contamination.
Disconnect the breather line.
^ Depress the locking ring.
9. Release the fuel line support bracket.
^ Release the fuel lines.
^ Remove the 2 bolts.
10. Support the transmission on a jack.
11. WARNING: Secure the component to the transmission jack.
Using a transmission jack, support the transfer case.
12. With assistance, remove the transfer case.
^ Remove the 8 bolts.
^ Move the fuel hose support bracket aside.
^ Remove the O-ring seal.
