Installation
The content of this article/image reflects the changes identified in Land Rover TSB - LTB00143
Engine
Service Repair No - 12.41.01.99
Special Service Tools
Installation
1 . Install the engine lifting cradle.
^ Connect the lifting chains.
2. Carefully lower the engine until approximately 35mm above engine mounts.
3. Install the engine front mount bracket.
^ Clean the component mating faces.
^ Tighten the bolts to 45 Nm (33 ft. lbs.).
^ Connect the engine ground cable and tighten the bolt to 25 Nm (18 ft. lbs.).
4. Install the starter motor.
^ Tighten the bolts to 45 Nm (33 ft. lbs.).
5. Connect the starter motor electrical connectors.
^ Connect and secure the electrical connectors.
^ Tighten the starter motor nut to 10 Nm (7 ft. lbs.).
6. With assistance align the engine to the transmission and engine mounts.
^ Tighten the engine mount nuts to 90 Nm (66 ft. lbs.).
7. Install the transmission retaining bolts.
^ Tighten the bolts to 45 Nm (33 ft. lbs.).
8. Attach the flexplate to the torque converter.
^ Rotate the crankshaft to access the retaining bolts.
^ Tighten the bolts evenly and progressively in 2 stages.
^ Tighten the bolts to 15 Nm (11 ft. lbs.).
^ Tighten the bolts to 110 Nm (81 ft. lbs. ).
^ Install the grommet.
9. Install the transmission heat shield.
10. Install the upper suspension arm and brake line heat shields.
^ Install the bolts and tighten to 10 Nm (7 ft. lbs.).
^ Tighten the nuts to 10 Nm (7 ft. lbs.).
11. Remove the engine lifting cradle.
12. Position the EGR valve to the EGR pipe, fit the bolts and tighten to 25 Nm (18 ft. lbs.).
^ Install and align new gasket.
13. Connect the fuel line to the fuel rail.
^ Clean the component mating faces.
^ Secure with the clips.
14. Connect the engine wiring harness.
^ Connect the electrical connectors.
15. Install the cassette.
16. Connect the evaporative emission hose to the intake manifold.
17. Connect the battery positive cable to the BJB.
^ Tighten the bolt to 10 Nm (7 ft. lbs.).
18. Install the transmission cooler pipes.
^ Clean the component mating faces.
^ Install new 0-ring seals.
^ Install the clamp.
^ Tighten the bolt to 25 Nm (18 ft. lbs.).
19. Install the generator and dynamic response pump mounting brackets.
^ Install the 4 bolts.
^ Tighten to 45 Nm (33 ft. lbs.).
20. Install the dynamic response pump.
^ Install the 3 bolts.
^ Tighten the bolts to 22 Nm (16 ft. lbs.).
21. Install the power steering pump.
^ Tighten the bolts to 25 Nm (18 ft. lbs.).
22. Install the A/C compressor assembly.
^ Install the A/C mounting bracket.
^ Tighten the bolts to 25 Nm (18 ft. lbs.).
^ Connect and secure the electrical connector.
23. Install the generator.
24. Connect the coolant expansion tank lower hose.
^ Secure the clip.
25. Connect the thermostat housing coolant hoses
^ Secure the 2 clips.
26. Connect the upper coolant hose assembly.
^ Secure the 2 clips.
27. Connect the engine oil cooler coolant hoses.
^ Install the hose assembly.
^ Secure the 2 clips.
28. Install the exhaust system.
29. Install the fender splash shields.
30. Install the accessory drive belt tensioner.
^ Tighten the bolt to 45 Nm (33 ft. lbs.).
31. Install the accessory drive belt.
32. Install the RH air cleaner assembly.
NOTE: Some variation in the illustrations may occur, but the essential information is always correct.
33. Align the engine oil cooler to the fitted position.
^ Tighten the Allen bolt to 60 Nm (44 ft. lbs.).
34. Install the auxiliary battery compartment side wall.
^ Install the battery positive cable and grommet.
^ Secure the 4 clips.
35. Install the engine compartment upper heat shield.
^ Install the 2 screws.
^ Secure in the 2 clips.
36. Install the battery.
37. Install the battery clamp.
38. Install the battery positive cable.
39. Connect the battery ground cable.
40. Install the battery cover.
^ Release the 2 mounting clips.
^ Secure with the 2 clips.
41. Fill the engine with oil.
42. Fill the cooling system.
43. Check and top-up the transmission fluid level.
44. Install the engine cover.
45. Return the hood from the service position.
^ Release the 2 clips.
^ Connect the struts and secure with the clips.