Oil Pan: Service and Repair
Oil PanService Repair No - 12.60.44
Removal
1. Disconnect the battery ground cable.
2. WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.
Raise and support the vehicle.
3. Drain the engine oil.
4. Remove the oil cooler assembly.
5. Remove the engine front cover.
6. Remove the front differential.
7. Remove the steering gear.
8. Remove the generator.
9. Remove the generator mounting bracket.
^ Remove the 4 bolts.
10. Disconnect the heated oxygen sensor (HO2S) electrical connectors.
^ Release the 8 wiring harness securing clips.
11. Release the HO2S mounting bracket.
^ Remove the 2 bolts.
12. Release the HO2S wiring harness from the oil pan.
^ Release the 3 clips.
13. Remove the transmission retaining bolts.
^ Remove the 3 bolts.
14. Remove the oil pan.
^ Remove the 16 bolts.
Installation
1. Install the oil pan.
^ Clean the component mating faces.
^ Apply a bead of sealant, 3 mm diameter by 130 cm long, to the areas indicated. See specifications for sealant information.
^ Tighten the bolts to 20 Nm (15 ft. lbs.).
2. Install the transmission retaining bolts.
^ Tighten the bolts to 45 Nm (33 ft. lbs.).
3. Install the HO2S mounting bracket.
^ Tighten the 2 bolts to 10 Nm (7 ft. lbs.).
4. Connect the HO2S electrical connectors.
^ Install the wiring harness clips.
5. Install the HO2S wring harness.
^ Secure the clips.
6. Install the generator mounting bracket.
^ Clean the component mating faces.
7. Install the generator.
8. Install the steering gear.
9. Install the front differential.
10. Install the oil cooler assembly.
11. Install the engine front cover.
12. Fill the engine with oil.
13. Connect the battery ground cable.