Throttle Body Elbow

Throttle Body Elbow

Service Repair No - 19.22.43

Removal
1. Disconnect the battery ground cable.
2. Remove the throttle body gasket.
3. Disconnect the brake booster vacuum hose quick release connector.
4. Disconnect the supercharger fuel tank purge line quick release connector.
^ Release the dust seal.

WARNING:
^ Place the vehicle in a well ventilated, quarantined area and arrange ' no smoking/petrol fumes' signs about the vehicle.
^ Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable vapors are always present and may ignite. Failure to follow these instructions may result in personal injury.

CAUTION: Before disconnecting or removing components, ensure the area around the joint faces and connections are clean. Plug open connections to prevent contamination.

5. Disconnect the supercharger engine breather line.
^ With assistance release the clip.





6. Disconnect the manifold absolute pressure (MAP) sensor electrical connector.
7. Remove the throttle body elbow.
^ Remove the 6 bolts.
^ Remove and discard the O-ring seals.
^ Discard the gasket.





8. Remove the MAP sensor.
^ Remove the Allen screw.
^ Discard the O-ring seal.

NOTE: Do not disassemble further if the component is removed for access only.

9. Remove the supercharger pressure relief actuator.
^ Remove the bolt.
^ Disconnect the actuator link.
^ Remove the vacuum line.





Installation
1. Install the supercharger pressure relief actuator.
^ Clean the component mating faces.
^ Connect the actuator link.
^ Tighten the bolt to 10 Nm (7 ft. lbs.).
^ Connect the vacuum line.

2. Install the MAP sensor.
^ Clean the component mating faces.
^ Install a new O-ring seal.
^ Tighten the Allen screw to 3 Nm (2 ft. lbs.).

3. Install the throttle body elbow.
^ Clean the component mating faces.
^ Install a new gasket.
^ Install new O-ring seals.
^ Tighten the bolts to 25 Nm (18 ft. lbs.).

4. Connect the MAP sensor electrical connector.
5. Connect the supercharger engine breather line.
^ Clean the component mating faces.

6. Connect the supercharger fuel tank purge line.
^ Clean the component mating faces.
^ Replace the dust seal.

7. Connect the brake booster vacuum hose.
8. Install the throttle body gasket.
9. Connect the battery ground cable.