Installation
The content of this article/image reflects the changes identified in Land Rover TSB - LTB00143
Engine
Service Repair No - 12.41.01.99
Special Service Tools
Installation
1. Install the engine lifting cradle.
^ Connect the lifting chains.
2. Carefully lower the engine until approximately 35mm above engine mounts.
3. Install the engine front mount bracket.
^ Clean the component mating faces.
^ Tighten the bolts to 45 Nm (33 ft. lbs.).
^ Connect the engine ground cable and tighten the bolt to 25 Nm (18 ft. lbs.).
4. Install the starter motor.
^ Tighten the bolts to 45 Nm (33 ft. lbs.).
5. Connect the starter motor electrical connectors.
^ Connect and secure the electrical connectors.
^ Tighten the starter motor nut to 10 Nm (7 ft. lbs.).
6. With assistance align the engine to the transmission and engine mounts.
^ Tighten the engine mount nuts to 90 Nm (66 ft. lbs.).
7. Install the transmission retaining bolts.
^ Tighten the bolts to 45 Nm (33 ft. lbs.).
8. Attach the flexplate to the torque converter.
^ Rotate the crankshaft to access the retaining bolts.
^ Tighten the bolts evenly and progressively in 2 stages.
^ Tighten the bolts to 15Nm(11 lb ft).
^ Tighten the bolts to 110 Nm (81 ft. lbs.).
^ Install the grommet.
9. Remove the engine lifting cradle.
10. Install the upper suspension arm and brake line heat shields.
^ Tighten to 8 Nm (6 ft. lbs.)
11. Install the fuel pressure sensor.
^ Install the new 0-ring seals.
^ Tighten the bolts to 6 Nm (4 ft. lbs.).
12. Install the fuel temperature sensor.
^ Apply sealant to the sensor thread.
^ Tighten the sensor to 7 Nm (5 ft. lbs.).
13. Connect the engine wiring harness.
^ Connect the electrical connectors.
14. Install the cassette.
15. Install the transmission cooler pipes.
^ Clean the component mating faces.
^ Install new 0-ring seals.
^ Install the clamp.
^ Tighten the bolt to 25 Nm (18 ft. lbs.).
16. Install the NC compressor mounting bracket.
^ Install the 3 bolts.
17. Install the NC compressor assembly.
^ Install the NC mounting bracket.
^ Tighten the bolts to 25 Nm (18 ft. lbs.).
^ Connect and secure the electrical connector.
18. Install the power steering pump.
^ Tighten the bolts to 25 Nm (18 ft. lbs.).
19. Install the oil filter housing.
^ Clean the component mating faces.
^ Tighten the M8 bolts to 25 Nm (18 ft. lbs.).
^ Tighten the M6 bolt to 10 Nm (7 ft. lbs.).
20. Connect the coolant supply hose to the new transmission cooler.
^ Clean the component mating faces.
^ Secure the clips.
21. Install the oil cooler.
^ Clean the component mating faces.
^ Install the 4 bolts and tighten to 10 Nm (7 ft. lbs.).
^ Connect the hoses.
22. Install the oil cooler pipe support bracket.
^ Tighten the bolt to 10 Nm (7 ft. lbs.).
23. Install the exhaust system.
24. Install the generator and dynamic response pump mounting brackets.
^ Tighten the M10 bolts to 40 Nm (30 ft. lbs.).
^ Tighten the M8 bolts to 25 Nm (18 ft. lbs.).
25. Install the generator.
26. Install the dynamic response pump.
^ Tighten the bolts to 25 Nm (18 ft. lbs.).
27. Install the LH charge air cooler.
28. Install the RH charge air cooler.
29. Install the fender splash shields.
30. Install the RH air cleaner assembly.
31. Install the auxiliary battery compartment side wall.
^ Install the battery positive cable and grommet.
^ Secure the 4 clips.
32. Install the engine compartment upper heat shield.
^ Install the 2 screws.
^ Secure in the 2 clips.
33. Install the battery.
34. Install the battery clamp.
^ Install the 2 bolts.
35. Install the battery positive cable.
36. Connect the battery ground cable.
37. Install the battery cover.
^ Release the 2 mounting clips
^ Secure with the 2 clips.
38. Fill the engine with oil.
39. Fill the cooling system.
40. Check and top-up the transmission fluid level.
41. Return the hood from the service position.
^ Release the 2 clips.
^ Connect the struts and secure with the clips.