Exhaust Manifold LH

Exhaust Manifold LH

Service Repair No - 30.15.10

Removal

All vehicles
1. Disconnect the battery ground cable.

WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.

2. Raise and support the vehicle.
3. Remove the exhaust system.
4. Remove the engine undershield.
5. Remove the air conditioning (A/C) compressor.
6. Remove the engine compartment LH heat shield.
^ Remove the 2 nuts.
^ Remove the 2 screws.





Left-hand drive vehicles

CAUTION: Do not turn the steering wheel with the lower steering column disconnected as damage to the clock spring and steering wheel switches may occur.

7. Disconnect the lower steering column from the steering gear.
^ Note the fitted position.
^ Align the steering wheel to straight ahead.
^ Remove and discard the Torx(R) bolt.





All vehicles
8. Remove the LH front sidemember exhaust heat shield.
^ Remove the 4 nuts.





9. Disconnect the exhaust manifold EGR pipe flange.
^ Remove the 2 nuts.
^ Discard the gasket.





10. Remove the exhaust manifold.
^ Remove and discard the 8 bolts.
^ Remove the gasket/heat shield retaining bolt.
^ Discard the gasket/heat shield.





Installation

All vehicles
1. Install the exhaust manifold.
^ Clean the component mating faces.
^ Install the gasket/heat shield and tighten the bolt to 10 Nm (7 ft. lbs).
^ Install, and lightly tighten the bolts.
^ Evenly and progressively, tighten the bolts in the sequence shown to 20 Nm (15 ft. lbs).





2. Connect the EGR pipe and exhaust manifold flanges.
^ Install a new gasket.
^ Tighten the nuts to 25 Nm (18 ft. lbs).
3. Install the LH front sidemember exhaust heat shield.
^ Tighten the nuts.

Left-hand drive vehicles
4. Attach the lower steering column.
^ Make sure that the steering gear tag is aligned correctly, as shown.
^ Install a new Torx(R) bolt and tighten to 24 Nm (18 ft. lbs).





All vehicles
5. Install the engine compartment LH heat shield.
^ Tighten the screws.
^ Tighten the nuts.
6. Install the A/C compressor.
7. Install the engine undershield.
8. Install the exhaust system.
9. Connect the battery ground cable.