Air Injection Pump: Service and Repair

17.25.07 Pump - Secondary Air Injection (SAI)

Remove
1. Position vehicle on lift.
2. Remove air cleaner housing.





3. Release clip and disconnect air intake hose from SAI pump, discard clip.
4. Depress clip and disconnect air outlet hose from SAI pump





5. Remove SAI pump upper securing bolts.
6. Remove undertray.





7. Remove screw securing RH front wheel arch liner to wing.





8. Release front valance panel from front bumper and position aside for access.





9. Disconnect multiplug from SAI pump, remove bolt securing SAI pump and remove SAI pump.

Refit
1. Fit SAI pump and loosely fit lower securing bolt.
2. Fit SAI pump upper securing bolts and tighten to 22 Nm (16 lbf.ft).
3. Tighten SAI pump lower securing bolt to 5 Nm (4 lbf.ft).
4. Connect multiplug to SAI pump.
5. Align front valance panel to front bumper.
6. Fit and tighten screw securing RH front wheel arch liner to wing.
7. Fit undertray.
8. Connect SAI pump air outlet hose to SAI pump.
9. Fit new clip and connect air intake hose to SAI pump.
10. Fit air cleaner housing.