Fuel Filter: Service and Repair

19.25.02 Filter - Main

Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed.

Remove
1. Position vehicle on lift.
2. Disconnect battery earth lead.
3. Depressurise fuel system.

WARNING: Depressurise the system before disconnecting any components. Fuel pressure will be present in the system even if the ignition has been switched off for some time.





4. Remove 2 screws securing fuel filter access cover and remove fuel filter access cover.





5. Remove 2 screws securing fuel filter and release fuel filter from mounting brackets.
6. Position container to catch fuel spillage.

CAUTION: Before disconnecting or removing components, ensure the immediate area around joint faces and connections are clean. Plug open connections to prevent contamination.

7. Disconnect 4 fuel hoses and remove fuel filter.

WARNING: The spilling of fuel is unavoidable during this operation. Ensure that all necessary precautions are taken to prevent fire and explosion.

CAUTION: Care must be taken when releasing connections. Push the fuel pipe towards the fuel filter, press the red sleeve in the opposite direction against the pipe. When fully compressed disconnect the fuel pipe from the fuel filter.

WARNING: Suitable eye protection must be worn.

Refit
1. Connect fuel hoses to fuel filter.
2. Position fuel filter to mounting brackets and secure with screws.
3. Connect battery earth lead.
4. Start and run engine to check for leaks from fuel filter and hoses.
5. Remove container.
6. Fit fuel filter access cover and secure with screws.