Condenser Fan Motor: Service and Repair
82.15.01 Motor - Condenser Fan
Before disconnecting the battery, ensure all text and cautions in the battery disconnection section are observed.
Remove
1. Disconnect battery earth lead.
2. Remove front bumper.
3. Release 4 cable ties securing washer hose to armature and move hose aside.
4. Disconnect horn multiplugs.
5. Remove 2 screws securing armature extension and remove extension from armature.
6. Remove 3 bolts securing LH bumper support bracket. Repeat for RH bracket and remove.
7. Remove screw and scrivet securing LH air intake deflector, repeat operation on RH. Remove deflectors.
8. Remove 8 nuts and 4 bolts securing armature. Cut 2 cable ties and release harness, remove armature.
NOTE: Do not carry out further dismantling if component is removed for access only.
9. Disconnect multiplug from condenser cooling fan motor.
10. Depress clips and remove condenser fan cowl.
11. Depress 7 clips securing fan guard and remove from cowl.
12. Hold fan assembly, rotate nut anti clockwise and remove fan from motor.
13. Release fan motor harness from cowl.
14. Remove 3 Torx screws securing fan motor to condenser cowl, remove motor.
Refit
1. Position fan and motor assembly to fan cowl, fit and tighten bolts to 5 Nm (3.7 lbf.ft).
2. Secure cooling fan harness in clips on fan cowl.
3. Position fan to motor and align lugs. Hold fan, rotate centre nut clockwise to secure.
4. Position fan guard and secure clips.
5. Position condenser fan cowl to mounting and secure clips.
6. Connect fan motor multiplug.
7. Position armature to body fit nuts and bolts, tighten bolts to 10 Nm (7 lbf.ft), tighten nuts to 45 Nm (33 lbf.ft).
8. Secure harness with cable ties.
9. Fit and secure bumper support brackets, tighten bolts to 3 Nm (2.2 lbf.ft), fit scrivets.
10. Fit and secure air deflectors.
11. Fit and secure armature extension.
12. Connect horn multiplugs.
13. Position hose to armature and secure with new cable ties.
14. Fit front bumper.
15. Connect battery earth lead.