Gaskets - Induction Manifold

30.15.08.01 Gasket(s) - induction manifold
Disassembly





1. Remove nut securing positive terminal to bracket on inlet manifold and release terminal from bracket.





2. If fitted: Disconnect vacuum hose from secondary air injection (SAI) control valve.

CAUTION: Always fit plugs to open connections to prevent contamination.





3. If fitted: Disconnect SAI vacuum hose from inlet manifold end cover, note fitted position and remove reservoir and vacuum switch from inlet manifold.

CAUTION: Always fit plugs to open connections to prevent contamination.

4. Remove 2 bolts securing engine breather separator to bracket on inlet manifold and move the separator aside.





5. Loosen clip and disconnect engine breather hose from inlet manifold end cover.

CAUTION: Always fit plugs to open connections to prevent contamination.

6. Loosen clip and disconnect engine breather hose from LH camshaft cover.

CAUTION: Always fit plugs to open connections to prevent contamination.





7. Disconnect purge control valve hose from inlet manifold.

CAUTION: Always fit plugs to open connections to prevent contamination.





8. Remove 10 nuts securing induction manifold to cylinder heads and remove 10 spacers.
9. Raise inlet manifold for access to manifold drain hose.
10. Release clip and disconnect drain hose from inlet manifold. Discard clip.

CAUTION: Always fit plugs to open connections to prevent contamination.

11. Remove induction manifold and discard 4 gaskets.

Reassembly
1. Fit new gaskets to inlet manifold.
2. Position inlet manifold, connect drain hose and secure the hose with a new clip.
3. Fit inlet manifold to studs, fit spacers and tighten nuts evenly and progressively to 15 Nm (11 ft. lbs.).
4. Connect purge control valve hose to inlet manifold.
5. Connect engine breather hoses and tighten hose clips.
6. Position engine breather separator to bracket and tighten bolts to 6 Nm (4.4 ft. lbs.).
7. Position SAI vacuum switch and reservoir to inlet manifold, connect hose to inlet manifold end cover.
8. Connect vacuum hose to SAI control valve.
9. Fit positive terminal to bracket on inlet manifold and tighten nut to 10 Nm (7 ft. lbs.).