Operation CHARM: Car repair manuals for everyone.
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Gasket(s)-Manifold Chamber


Remove





1. Disconnect multiplug from purge control valve.
2. Disconnect small vacuum hose from purge control valve.
3. Depress locking collar and release vacuum hose from IACV housing.
4. Disconnect multiplug from IACV.
5. Disconnect multiplug from TIP sensor.





6. Depress locking collars and release vacuum/breather hose from purge control valve and LH camshaft cover. Release clip securing hose to T piece and remove hose.
7. Depress locking collars and release vacuum/breather hoses from throttle body, LH and RH camshaft cover and remove hose.





8. Disconnect multiplugs from VIS motors.





9. Remove 2 screws securing engine harness brackets to inlet manifold chamber and position harness aside.





10. Remove 2 bolts securing inlet manifold chamber rear support brackets to RH camshaft cover.





11. Release 2 clips securing RH plug top coil harness to inlet manifold camber rear support brackets.





12. Remove 4 bolts securing inlet manifold chamber to LH inlet manifold.
13. Release and raise inlet manifold chamber from inlet manifolds.
14. Remove inlet manifold chamber.





15. Remove and discard seals from inlet manifold chamber and '0' rings from RH inlet manifold.

Refit
1. Clean seal faces on inlet manifold chamber and inlet manifolds.
2. Fit new 'O' rings to RH inlet manifold and new seals to manifold chamber.
3. Position inlet manifold chamber, secure RH coil harness clips in inlet manifold chamber support brackets.
4. Align inlet manifold chamber to inlet manifolds, fit and tighten bolts to 18 Nm (13 ft. lbs.).
5. Align inlet manifold chamber support brackets to RH camshaft cover, fit and tighten bolts to 10 Nm (7.5 ft. lbs.).
6. Position engine harness brackets to inlet manifold chamber, fit and tighten screws.
7. Connect multiplugs to VIS motors.
8. Connect vacuum/breather hoses to LH and RH camshaft covers and to throttle body.
9. Connect vacuum hose to IACV housing.
10. Connect multiplugs to TP and IACV sensors.
11. Connect vacuum/breather hoses to LH camshaft cover, T piece and purge control valve.
12. Connect small vacuum hose to purge control valve.
13. Connect multiplug to purge control valve .