Intermediate Plate: Service and Repair

Intermediate Plate

Service Repair No - 44.17.20

Remove

1. Remove intermediate plate gasket.
2. Remove selective thrust washer from intermediate plate.





3. Remove 2 M14 Allen plugs from intermediate plate, remove and discard sealing washers.
4. Remove 2 M20 plugs from intermediate plate, remove and discard sealing washers.
5. Remove 2 oil cooler pipe adaptors from intermediate plate.





6. Remove 8 bolts securing fluid pump to intermediate plate and carefully remove pump from intermediate plate.





7. Note position and remove pump locating dowel.
8. Remove and discard 'O' ring from pump housing.





9. Remove 6 bolts securing converter housing to intermediate plate, and release intermediate plate from converter housing.

Refit

1. Clean intermediate plate and mating faces with a lint free cloth.
2. Position intermediate plate to converter housing, fit bolts and tighten evenly to 46 Nm (34 ft. lbs.)
3. Fit new sealing washers to M14 Allen plugs, fit plugs and tighten to 40 Nm (30 ft. lbs.).
4. Fit new sealing washers to M20 plugs, fit plugs and tighten to 50 Nm (37 ft. lbs.).
5. Fit oil cooler adaptors and tighten to 42 Nm (30 ft. lbs.)
6. Clean pump housing and mating face on intermediate plate with lint free cloth.
7. Lubricate new 'O' ring with transmission fluid and fit to pump housing.
8. Position pump locating dowel into intermediate plate.
9. Align pump to dowel and position in intermediate plate.
10. Fit bolts and tighten in a diagonal sequence to 10 Nm (7 ft. lbs.)





11. Position LRT-44-003/1 into pump and check that the pump rotors turn freely.
12. Fit intermediate plate gasket.