Operation CHARM: Car repair manuals for everyone.
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Front Pipe


Front Pipe - NAS

Service Repair No - 30.10.09


Remove
1. Disconnect battery earth lead.
2. Remove intermediate pipe and silencer.





3. Remove 3 bolts securing heat shield and remove heat shield from front pipe.





4. Remove 2 bolts securing pipe clamp and remove lower half of clamp.





5. Remove 2 nuts securing front pipe to manifold.





6. Remove bolt securing front pipe to bracket and remove front pipe. Discard gasket.

Refit
1. Clean front pipe and manifold mating faces.
2. Using a new gasket, fit front pipe and fit but do not tighten nuts.
3. Fit bolt securing front pipe to bracket but do not tighten.
4. Fit lower half of pipe clamp, fit bolts but do not tighten.
5. Fit intermediate pipe and silencer.
6. Tighten nuts securing front pipe to manifold to 50 Nm (37 ft. lbs.).
7. Tighten bolts securing clamp to 10 Nm (7 ft. lbs.).
8. Tighten bolt securing front pipe to bracket to 25 Nm (18 ft. lbs.).
9. Connect battery earth lead.