Door Assembly

Door - rear

Service repair No - 76.28.02.99

Remove
1. Release 'B' post lower trim casing and position aside.





2. Release multiplugs from within 'B' post and disconnect.
3. Release harness sleeve and pull through 'B' post.
4. Remove roll pin from check strap and discard.
5. Release check strap from 'B' post.
6. Remove 2 'C' clips securing door to each hinge.
7. With assistance raise and remove door.

Refit
1. With assistance position door to hinges.
2. Fit 'C' clips to hinge pins.
3. Position check strap to 'B' post and secure with new roll pin.
4. Feed door harness through 'B' post and connect multiplugs.
5. Connect harness sleeve to 'B' post and door.
6. Fit 'B' post lower trim casing.
7. Check door for flush fit to adjacent panels and door edges for equal gap. If adjustment is necessary:
a Open door.
b Place a wooden block on jack and position jack to support door lower edge.
c Loosen 4 bolts securing hinges to door.
d Loosen 2 Torx bolts securing door latch striker.
e Use jack to assist with door alignment.
f Tighten hinge bolts.
g Remove jack, close door and check for correct alignment.
h When alignment is correct, tighten door hinge bolts to 30 Nm (22 ft. lbs.).
i Adjust door latch striker and tighten Torx bolts to 26 Nm (19 ft. lbs.).