Fuel Pump: Service and Repair

Pump - Fuel

Service Repair No - 19.45.08

NOTE: The fuel pump and fuel gauge tank unit are integral parts of the fuel pump housing and cannot be renewed separately.

Remove

1. Release fixings and remove battery cover.
2. Disconnect battery earth lead.
3. Models with third row seats: Remove RH third row seat.





4. Remove 5 trim clips securing lower edge of RH 'D' post trim casing.
5. Models with rear ICE controls: Remove screw securing remote ICE controls to RH side trim casing.
6. Models with rear ICE controls: Release ICE controls from RH side trim casing. Disconnect multiplug and remove ICE controls.
7. Partially remove tail door aperture seal in the area of the RH side trim casing.
8. Remove 2 trim clips securing RH side trim casing to body.
9. Remove rear lamp access panel from RH side trim casing.
10. Remove trim clip securing RH side trim casing to lower 'E post.
11. Models with third row seats: Remove bolt securing lower mounting of third row seat belt to body.
12. Remove RH side trim casing.
13. Pull back loadspace carpet from fuel pump access panel.





14. Remove 6 screws securing access panel.
15. Remove access panel.
16. Disconnect multiplug and fuel hose from fuel pump housing.

CAUTION: Always fit plugs to open connections to prevent contamination.

17. NAS models: Disconnect pressure sensor pipe from fuel pump housing.

CAUTION: Always fit plugs to open connections to prevent contamination.





18. Use LRT-19-009 to remove locking ring from fuel pump housing.
19. Remove fuel pump housing.
20. Remove and discard sealing ring from fuel pump housing.

Refit

1. Clean fuel pump housing and mating face on fuel tank.
2. Fit new seal to mating face on fuel tank.
3.
4. Fit fuel pump housing to fuel tank and use LRT19-009 to fit locking ring.
5. Connect multiplug and fuel hose to fuel pump housing.
6. NAS models: Connect pressure sensor pipe to fuel pump housing.
7. Fit access panel and secure with screws.
8. Reposition loadspace carpet.
9. Fit RH side trim casing.
10. Models with third row seats: Fit bolt securing lower mounting of third row seat belt to body and tighten to 50 Nm (37 ft. lbs.).
11. Fit trim clip securing RH side trim casing to lower 'E' post.
12. Fit rear lamp access panel to RH side trim casing.
13. Fit trim clips securing RH side trim casing to body.
14. Fit tail door aperture seal.
15. Models with rear ICE controls: Connect multiplug to remote ICE controls.
16. Models with rear ICE controls: Fit ICE controls to RH side trim casing and secure with screw.
17. Fit trim clips securing lower edge of RH 'D' post trim casing to body.
18. Models with third row seats: Fit RH third row seat.
19. Connect battery earth lead.
20. Fit battery cover and secure with fixings.