Steering Box Return Hose

Remove
1. Disconnect battery earth lead.
2. Raise front of vehicle.

WARNING: Support on safety stands.

3. Position container to catch spillage.





4. Remove 2 bolts securing PAS fluid reservoir to radiator bracket.
5. Remove clip securing return hose to PAS fluid reservoir and disconnect return hose.

CAUTION: Plug the connections.

6. Position cloth to catch spillage.





7. Remove banjo bolt securing pump return hose to steering box and discard 2 washers.

CAUTION: Plug the connections.

8. Remove nut securing PAS hose brackets to steering box.
9. Release PAS hose brackets from stud.





10. Release PAS pipe from 2 radiator lower bracket clips.
11. Remove pump return hose.

Refit
12. Position return hose to vehicle.
13. Remove plugs from hose and PAS fluid reservoir.
14. Clean hose and PAS pump union.
15. Connect return hose union to PAS fluid reservoir and secure with clip.
16. Remove plugs from hose and steering box.
17. Clean hose and steering box union.
18. Position PAS hose brackets to steering box and secure with nut.
19. Fit banjo bolt and NEW washers to return hose and fit to steering box. Tighten banjo bolt to 50 Nm (37 ft. lbs.)
20. Position return hose and secure to radiator lower bracket clips.
21. Bleed steering system.
22. Remove stand(s) and lower vehicle.