Headliner: Service and Repair

76.64.15.21 Headlining

Remove

1. Remove both 'D' post trim casings.
2. Remove both 'B' post upper trim casings.







3. Release clips securing both 'A' post trim casings.
4. Models with premium ICE: Disconnect multiplugs from 'A' post speakers.
5. Remove both 'A' post trim casings.







6. Remove 3 screws securing sun visor to headlining.
7. Release sun visor from clip.
8. Disconnect multiplug from sun visor.
9. Remove sun visor.
10. Repeat process for second sun visor.







11. Remove access panel from front edge of front stowage pocket.
12. Remove screw securing front stowage pocket to headlining.
13. Remove lens from front interior lamp.
14. Remove 2 nuts securing front interior lamp to headlining.
15. Disconnect multiplug from front interior lamp.
16. Remove front interior lamp.
17. Remove 10 screws securing front stowage pocket to headlining.
18. Disconnect 3 multiplugs from sunroof switches.
19. Remove front stowage pocket.
20. Remove caps from sun visor clips.
21. Remove screws and release both sun visor clips.
22. Remove tail door aperture upper trim casing.
23. Remove rear sunroof aperture trim.







24. Remove front sunroof aperture trim.
25. Release end caps from all grab handles.
26. Remove 2 bolts securing each grab handle to roof.
27. Remove all 4 grab handles.
28. Models with volumetric alarm: Release front volumetric sensor from headlining and disconnect multiplug.







29. Models with rear A/C:
1. Release rear A/C control panel from headlining.
2. Disconnect 2 multiplugs and 2 Lucar connectors from rear A/C control panel.
3. Remove rear A/C control panel.

30. Release rear interior lamp from headlining and disconnect multiplug.
31. Remove rear interior lamp.
32. Remove 2 clips securing rear of headlining to roof.
33. Release rear sunroof switch from headlining.
34. Disconnect multiplug and remove rear sunroof switch.
35. Remove screw securing headlining to roof.
36. With assistance, remove headlining.







37. Models with rear A/C:
1. Remove foam pads from air vents.
2. Release 2 rear air vents from headlining.
3. Release 3 central air vents from headlining.







38. Remove 7 nuts securing each stowage pocket to headlining and collect mounting plates.
39. Remove both pockets from headlining.
40. Remove 8 screws securing rear console to headlining and collect 3 mounting plates.
41. Remove rear console from headlining.

Refit

1. Fit rear console and mounting plates to headlining.
2. Fit and tighten nuts securing rear console to headlining.
3. Fit both stowage pockets and mounting plates to headlining.
4. Fit and tighten nuts securing stowage pockets to headlining.
5. Models with rear A/C:
1. Fit 3 central air vents to headlining.
2. Fit 2 rear air vents to headlining.
3. Fit foam pads to air vents.

6. With assistance, position headlining in vehicle.
7. Fit and tighten screw securing centre of headlining to roof.
8. Connect multiplug to rear sunroof switch.
9. Fit rear sunroof switch to rear console.
10. Fit clips securing rear edge of headlining to sunroof.
11. Position rear interior lamp to headlining and connect multiplug.
12. Fit rear interior lamp to headlining.
13. Models with rear A/C:
1. Position rear A/C control panel to headlining and connect multiplugs and Lucar connectors.
2. Fit rear A/C control panel to headlining.

14. Models with volumetric alarm: Connect multiplug to front volumetric sensor and fit sensor to headlining.
15. Fit grab handles to headlining and secure with bolts.
16. Fit end caps to grab handles.
17. Fit front sunroof aperture trim.
18. Fit rear sunroof aperture trim.
19. Fit tail door aperture upper trim casing.
20. Fit sun visor clips to headlining and secure with screws.
21. Fit caps to sun visor clips.
22. Position front stowage pocket to headlining and connect multiplugs to sunroof switches.
23. Fit and tighten 10 screws securing front stowage pocket to headlining.
24. Connect multiplug to front interior lamp.
25. Fit front interior lamp to headlining and secure with nuts.
26. Fit lens to front interior lamp.
27. Fit and tighten screw securing front stowage pocket to headlining.
28. Fit access panel to front edge of front stowage pocket.
29. Position sun visor to headlining and secure to clip.
30. Connect multiplug to sun visor.
31. Fit and tighten screws securing sun visor to headlining.
32. Repeat process for second sun visor.
33. Models with premium ICE: Position both 'A' post trim casings and connect multiplugs to speakers.
34. Fit both trim casings to 'A' posts and secure with clips.
35. Fit both 'B' post upper trim casings.
36. Fit both 'D' post trim casings.