Campaign - Engine Idler Pulley Replacement
No: H369Ref:
*Issue: 2*
Date: 02/04/00
Service Action Idler Pulley
Updated information is shown by asterisks.
AFFECTED VEHICLE RANGE:
* RANGE ROVER (LP) XA410482 to XA420592*
DISCOVERY Series II (LT) XA200253 to XA213335
XA900000 to XA907212
SITUATION:
IDLER PULLEY MAY CAUSE PREMATURE BELT WEAR
Engine idler pulley defects have been identified that may result in damage to, and subsequent decreased durability of, the accessory drive-belt.
RESOLUTION:
REPLACE IDLER PULLEY AT NEXT SERVICE
At the earliest opportunity, either at the normal service interval or during remedial warranty work, replace the idler pulley.
PARTS INFORMATION:
LRN0002LABEL Campaign Label Qty 1
PQR101070K Heavy duty idler pulley Kit Qty.1
NOTE:
Belt replacement is not part of this Service Action. Only damaged belts may be replaced. A regular (type "R") warranty claim for the part only should be submitted in such cases. Reference "H369" in comments section and describe belt damage.
ERR6898 Polyvee-Belt (Discovery II without ACE) Qty 1
ERR6896 Polyvee Belt (Discovery II with ACE) Qty 1
* PQS101480 Polyvee Belt (Range Rover) Qty 1 with 70 mm RH Pulley
PQS101630 Polyvee Belt (Range Rover) Qty 1 with 80 mm RH Pulley*
TOOLS
LRT-12-093 Viscous coupler retaining tool
LRT-12-094 Viscous coupler wrench
15 mm box end wrench
WARRANTY CLAIMS:
H369 Discovery Series II Time 0.50
Replace LH Engine Idler Pulley
(Includes $0.52 allowance for Campaign Label)
* H369 Range Rover Time 0.55
Replace LH Engine Idler Pulley
(Includes $0.52 allowance for Campaign Label)*
Normal warranty policy and procedures apply
Reimbursable during the term of the warranty only.
REPAIR PROCEDURE
PULLEY REPLACEMENT
1. Refer to Workshop Manual repair sections 26.25.19 and 86.10.03 for 99MY vehicles and disassemble the idler pulley and the belt system as follows:
^ Remove the cooling fan assembly using special tools LRT-12-093 and LRT-12-094.
^ Remove the bolts securing the drive belt cover and remove the cover.
^ Release the drive belt tensioner.
^ Remove the belt.
* ^ Remove the idler pulley identified by the arrow in the illustrations. (Figures 1, 2 or 3)*
2. Clean all pulley grooves in all locations.
3. Inspect and verify that there is no damage to any groove in the belt pulley system.
4. Install new idler pulley provided in kit PQR1010170K.
5. Torque the idler pulley retaining bolt to 50 Nm (37 lbf.ft.).
6. Inspect the belt for damage before installation.
7. Install the belt following the WSM procedure.
8. Install the cooling fan assembly.
9. Install the drive belt cover.
CAMPAIGN LABEL INSTALLATION
NOTE:
Campaign labels may have multiple Campaign numbers written on them if multiple campaigns are performed at the same time.
1. When all specified repairs have been accomplished, prepare the campaign label (LRN0002LABEL) as follows:
a) Place the label on a hard surface.
b) Use a ballpoint pen to neatly write/scribe in the bare aluminum areas of the label the following information:
^ Service Action codes performed ("H369")
^ Your retailer code
^ The date of repair
2. Peel the label back, apply to radiator support and roll the label with the special roller.