Ignition Switch: Service and Repair
Steering Column Assembly and Lock
Service Repair No - 57.40.01
Remove
1. Remove steering column intermediate shaft. Service and Repair
2. Remove rotary coupler. Service and Repair
3. Open fascia lower access panel.
4. Remove steering column nacelle. Service and Repair
5. Disconnect multiplug and illumination bulb from passive coil and remove passive coil.
6. Disconnect 2 multiplugs from wiper switch assembly.
7. Disconnect 2 multiplugs from light switch assembly.
8. Loosen screw and remove switch assembly.
9. Disconnect ignition switch multiplug.
10. Disconnect multiplug from ignition switch housing.
11. Release harness from column clip.
12. Remove 4 nuts securing steering column assembly to fascia rail and remove steering column assembly.
13. Remove rubber boot from steering column assembly.
14. Position steering column assembly in a vice.
15. Remove 2 screws and remove ignition switch.
16. Remove cable tie and remove multiplug from ignition switch.
17. center punch or drill out steering lock shear bolts.
18. Remove steering lock
Refit
1. Position lock to steering column assembly and fit shear bolts. Do not tighten shear bolts at this stage.
2. Insert starter key, check operation of steering lock and that key turns freely.
3. Tighten shear bolts fully and shear heads off.
4. Position ignition switch to column, fit and tighten screws.
5. Position multiplug to switch and secure with new cable tie.
6. Fit rubber boot to column.
7. Remove column from vice.
8. Position steering to fascia rail fit nuts and tighten to 22 Nm (16 ft. lbs.).
9. Secure harness to column clip.
10. Position rubber grommet.
11. Close access panel and secure turn buckles.
12. Connect ignition switch multiplugs.
13. Position column switch and tighten clamp screw.
14. Connect column switch multiplugs.
15. Position passive coil, connect multiplug and illumination bulb.
16. Fit steering column nacelle.
17. Fit rotary coupler.
18. Close fascia lower access panel.
19. Fit steering column intermediate shaft.