Fuel Filler Neck: Service and Repair

Filler Tube - Fuel

Service Repair No - 19.55.07

Remove

1. Raise rear of vehicle.

WARNING: Do not work on or under a vehicle supported only by a lack. Always support the vehicle on safety stands

2. Ensure fuel tank is less than half full. If not, drain fuel tank to less than half full.
3. Remove filler cap.





4. Drill out rivet securing lower part of mud flap support bracket and release bracket
5. All except NAS models: Disconnect filler hose, breather hose and vent pipe from filler tube.





6. NAS models: Loosen securing clip and release filler tube from fuel tank.
7. NAS models: Disconnect vent pipes from filler tube.
8. Release filler tube from grommet in body and remove from under rear wing. Collect grommet.





9. NAS models: Remove cable tie securing pressure sensor pipe to filler tube and remove filler tube.

Refit

1. NAS models: Position filler tube to pressure sensor pipe and secure with new cable tie.
2. Fit grommet to body, position filler tube under rear wing and secure in grommet.
3. NAS models: Connect filler tube to fuel tank and secure with clip. Connect vent pipes to filler tube.
4. All except NAS models: Connect filler hose and breather hose to filler tube and secure with clips. Connect vent pipe to filler tube.
5. Position support bracket to mud flap and secure with new rivet.
6. If applicable, re-fill fuel tank with extracted fuel.
7. Fit filler cap.
8. Remove stand(s) and lower vehicle.