Measurement
COMPONENT MEASUREMENT SPECIFICATIONSHigh/low selector
Finger Width 15.90 to 15.95 mm (0.625 to 0.627 inch)
Fork Finger Width 7.37 to 7.47 mm (0.290 to 0.294 inch)
Shaft Groove Width 16.0 to 16.1 mm (0.63 to 0.64 inch)
Hub Groove Width 7.5 to 7.6 mm (0.295 to 0.30 inch)
Differential Lock Selector
Finger Width 15.90 to 15.95 mm (0.625 to 0.627 inch)
Shaft Groove Width 16.0 to 16.1 mm (0.63 to 0.64 inch)
Fork Finger Width 7.92 to 7.97 mm (0.311 to 0.313 inch)
Spring Free Length 84.58 mm (3.33 inch)
Dog Clutch Selector Fork
Groove Width 8.05 to 8.20 mm (0.32 to 0.33 inch)
Differential Front And Rear Half Carrier Gears Load To Turn:
Used gears 0.45 kg (1.0 lbs.)
New gears 1.72 kg (3.8 lbs.)
Thrust Washer:
Thicknesses Available 1.05 to 1.45 mm (0.04 to 0.06 inch)
In increments of: 0.10 mm (0.004 inch)
Total Load To Turn-Both Sun Gears Installed:
Used gears 0.90 kg (2.0 lbs.)
New gears 3.44 kg (7.6 lbs.)
Hub Clearance
Low Range Gear To High Range 0.05 to 0.15 mm (0.002 to 0.006 inch)
High Range Gear To High/Low 0.05 to 0.15 mm (0.002 to 0.006 inch)
Mainshaft Input Gear Bearing
Pre-load 0.05 mm (0.002 inch)
Shim Thicknesses
Available 3.15 to 4.00 mm (0.12 to 0.16 inch)
In Increments Of: 0.05 mm (0.002 inch)
Differential Bearing
Pre-load 0.05 (0.002 inch)
Shim Thicknesses
Available 2.00 to 3.25 mm (0.08 to 0.13 inch)
In Increments Of 0.05 mm (0.002 inch)
Intermediate Gear Bearing Pre-load
An increase on mainshaft input gear initial turning torque:
Increase Of 1.25 Nm (10 inch lbs.)