General

MEASUREMENT SPECIFICATIONS
High Range Gear End-Float 0.05-0.15 mm
Front Differential Bearing Pre-Load 0.56-1.69 Nm
Input Gear Bearing Pre-Load 0.56-2.25 Nm
Intermediate Shaft Bearing Pre-Load 0.56-1.69 Nm
High/Low Selector:
Finger Width 15.90-15.95 mm (0.625-0.627 inch)
Fork Finger Width 7.37-7.47 mm (0.290-0.294 inch)
Shaft Groove Width 16.00-16.10 mm (0.630-0.640 inch)
Hub Groove Width 7.50-7.60 mm (0.295-0.300 inch)
Differential Lock Selector:
Finger Width 15.90-15.95 mm (0.625-0.627 inch)
Shaft Groove Width 16.00-16.10 mm (0.630-0.640 inch)
Fork Finger Width 7.92-7.90 (0.311-0.313 inch)
Spring Free Length 84.58 mm (3.330 inch)
Dog Clutch Selector Fork:
Groove Width 8.05-8.20 mm (0.320-0.330 inch)
Differential Front And Rear Half Carrier Gears Load To Turn:
Used Gears 0.45 kg (1.0 lb)
New Gears 1.72 kg (3.8 lb)
Thrust Washer Thicknesses Available 1.05-1.45 mm (0.040-0.060 inch)
In Increments Of: 0.10 mm (0.004 inch)
Total Load To Turn Both Sun Gears Installed:
Used Gears 0.90 kg (2.0 lb)
New Gears 3.44 kg (7.6 lb)
Low Range Gear To High Range:
Hub Clearance 0.05-0.15 mm (0.002-0.006 inch)
High Range Gear To High/Low:
Hub Clearance 0.05-0.15 mm (0.002-0.006 inch)
Mainshaft Input Gear Bearing Pre-load 0.05 mm (0.002 inch)
Mainshaft Input Gear Bearing Shim Thicknesses:
Available 3.15-4.00 mm (0.120-0.160 inch)
In Increments Of: 0.05 mm (0.002 inch)
Differential Bearing Pre-Load 0.05 mm (0.002 inch)
Differential Shim Thicknesses
Available 2.00-3.25 mm (0.080-0.130 inch)
In Increments Of 0.05 mm (0.002 inch)
Intermediate Gear Bearing Pre-Load:
An Increase On Mainshaft Input Gear Initial
Torque To Turn Of 1.25 Nm (10 ft. lbs.)