Oil Pan: Service and Repair

SUMP
Service repair no -12.60.44


Remove
1. Disconnect battery earth lead.





2. Raise vehicle on 4 post ramp.
3. Remove engine acoustic cover (if applicable).
4. Remove gearbox acoustic cover (if applicable).
5. Remove engine oil dip stick.
6. Drain engine oil from sump. Refit sump plug.
7. Position support under chassis front crossmember.
8. Lower ramp to give clearance between front axle and sump.





9. Release 2 heated oxygen sensor multiplugs from sump brackets.
10. Remove 3 nuts and 14 bolts securing sump to cylinder block.
11. Remove sump.

Refit
12. Clean sealant from mating faces of sump and cylinder block.





13. Apply a bead of Hylosil type 101 or 106 sealant to joint face of sump as shown.
Bead width - areas A, B. C and D = 12 mm (0.5 inch)
Bead width - remaining areas = 5 mm (0.20 inch)
Bead length - areas A and B = 32 mm (1.23 inch)
Bead length - remaining areas = 19 mm (0.75 inch)

CAUTION: Do not spread sealant bead. Sump must be fitted immediately after applying sealant bead.

14. Position sump to cylinder block taking care not to disturb sealant bead.





15. Fit nuts and bolts securing sump to cylinder block and tighten in the sequence shown to 23 Nm (17 ft. lbs.)
16. Fit sump plug and tighten to 45 Nm (33 ft. lbs.).
17. Engage oxygen sensor multiplugs to sump brackets.
18. Fit engine acoustic cover (if applicable).
19. Fit gearbox acoustic cover (if applicable).
20. Raise ramp and remove support.
21. Lower vehicle.
22. Fill engine oil.
23. Fit dip stick.