Operation CHARM: Car repair manuals for everyone.
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Front






NOTE: Numbers in parentheses ( ) below refer to numbers in the illustrations.

CAUTION:
^ Guide pin uses a special, flange headed bolt (3). DO NOT use any other type of bolt.
^ When pressing caliper piston back, ensure that displaced fluid does not overflow from reservoir.

REMOVAL
1. Raise and support the vehicle.
2. Remove bolt (3) from lower guide pin of each caliper.





3. Swivel caliper (4) upwards and remove brake pads.
4. Using piston clamp tool No. LRT-70-500, or equivalent, press caliper pistons (5) fully into bores.
5. Clean faces of pistons and pad locations in caliper.
6. Check condition of guide pin boots, replace if damaged or split.

INSTALLATION
1. Install brake pads with chamfer towards leading edge of disc (towards rear of vehicle). Swivel caliper downwards into position.
2. Install new guide pin bolt, then tighten to 35 Nm (26 ft. lbs.).
3. Apply brake pedal several times to locate pads.
4. Check fluid reservoir level and top off, if necessary, using correct grade of fluid.
5. Install road wheels, then tighten to 108 Nm (80 ft. lbs.).
6. Remove safety stands, then lower vehicle.