Operation CHARM: Car repair manuals for everyone.
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Oil Inlet Sealing Rings

Oil Inlet Sealing Rings
1. Place the vehicle on a suitable hoist or over a pit, open the hood and disconnect the battery leads.





2. From underneath the vehicle drain the transmission using a suitable container.
3. Discard the pan plug seal ring.
4. Remove the oil filler/level tube from the pan.
5. Remove the six retaining plates and bolts.
6. Remove the pan and discard the gasket.
7. Using a TX27 Torx bit undo the three bolts which hold the oil screen.
8. Using a TX27 Torx bit undo the remaining thirteen bolts retaining the valve body and remove the valve body.
9. Clean the surfaces ensuring no damage has occurred to the mounting face of the case, using a lint-free rag.





10. Using circlip pliers remove the eight circlips and springs from the transmission.
11. Using valve body inlet oil seals remover/replacer LST113 remove the eight oil seals.
12. Clean the orifices and check for damage.

NOTE: If damage has occurred replace the box.

13. Using the valve body inlet oil seal remover/replacer LST1 13 fit the new seals ensuring they are seated fully home.
14. Fit the eight compression springs, the four short ones at the front and the four long ones at the rear of the box.
15. Using circlip pliers fit the eight circlips which retain the compression springs.
16. Fit the valve body ensuring the selector shaft locates into the gear shift fork and fit the thirteen bolts loosely by hand.





17. Place the selector linkage setting gauge LST109 in position and gently press the valve body against the tool and tighten all thirteen bolts using TX27 Torx bit to 8 Nm (6 ft lbs).
18. Remove the setting gauge and fit the oil screen using TX27 Torx bit to 8 Nm (6 ft lbs).
19. Refit the oil pan using a new gasket.
20. Secure with the six retaining plates and bolts (two straight and four corner plates), tighten to 8 Nm (6 ft lbs).
21. Reconnect the oil filler/level tube to 60-75 Nm (45-55 ft lbs).
22. Fit pan plug using a new seal to 10 Nm (7 ft lbs).
23. Connect the battery leads.
24. Fill the transmission with the correct oil through the filler/level tube located within the engine bay.
25. Ensuring the vehicle is on level ground with the parking brake applied, check oil level while engine is running at idle with neutral selected, after selecting each gear.