Interior - Headliner Delamination

No: 76/02/02/NAS
Ref:
Issue: 1
Date: 07/26/02

New Headliner Components and Installation Procedure

AFFECTED VEHICLE RANGE:

Defender (LD) All

SITUATION:

DE-LAMINATION OF THE HEADLINING

The customer may complain that the headlining cover has come away from its foam backing. This condition can occur as the result of a combination of heat and humidity.

RESOLUTION:

INSTALL NEW HEADLINER COMPONENTS

New components have been introduced into production that can be retrofitted into earlier variants following the procedures in this TIB.

PARTS INFORMATION:

EDF000390LUH Front Headliner 90 Hard Top 90/110 Station Wagon sunroof (AWR3044LUH)
EDB000190LUH Front Headliner 90 /110 Station Wagon (AWR2735LUH)
EB000470LUH Front Headliner 90 Hard Top (AWR3030LUH)
EDB000500LUH Intermediate Headliner 110 Station Wagon
(EDB103130LUH)
EDB000510LUH Rear Headliner 90/110 Station Wagon (AWR3273LUH)
EDB000520LUH Rear Headliner 90 Hard Top (AWR4710LUH)

WARRANTY CLAIMS:

76.64.10 Time 0.80 hrs.
Replace front headliner on D90 and 110 Station Wagon and Hard Top

76.64.04 Time 0.30 hrs.
Replace middle headliner on 110 Station Wagon

76.64.11 Time 0.50 hrs.
Replace rear headliner on 110 Station Wagon

FAULT CODE: B

Normal warranty policy and procedures apply.
Material allowance is included in labor operation.

REPAIR PROCEDURE

INSTALLATION OF HEADLINER COMPONENTS

1. If all liner elements are to be replaced, remove old headliner components.

^ Refer to RAVE Workshop Manual, repair number 76.64.10, and remove front section of headliner.

^ If fitted, remove the 15 trim fasteners securing the intermediate headlining to the roof panel.

^ Release the intermediate headlining from the front and rear headlining sections.

^ Move the intermediate headlining over the side finishers and remove from the vehicle.

^ Refer to RAVE Workshop Manual repair number 76.64.11 and remove rear headliner.

2. Install new headliner components as follows:

^ Refer to RAVE Workshop Manual, repair number 76.64.10, and install front section of headliner.

^ Fit the intermediate headlining and secure with trim fasteners.

^ Refer to RAVE Workshop Manual repair number 76.64.11 and install rear headliner.