Fuel Tank Wiring Harness Modification

Fuel Tank Wiring Harness Modification

NOTE:
Some components shown removed for clarity.

NOTE:
Some variation in the illustrations may occur, but the essential information is always correct.
For additional information on correct wiring harness repair techniques, refer to Wiring Harness.
For additional information, refer to Battery Disconnect and Connect Battery Disconnect and Connect
For additional information, refer to Fuel Pump and Sender Unit
For additional information, refer to Fuel Pump and Sender Unit Fuel Pump and Sender Unit





NOTE:
Cut the wires as close as possible to the electrical connector.












Install the female terminal to the wire, and using a suitable tool crimp the first stage.




Install the wiring harness grommet to the terminal, and using a suitable tool, crimp the second stage.
Repeat steps 5 to 8 for the second wire.





CAUTION: It is essential that the wires are installed in the correct orientation as shown. The lug must be positioned opposite to the connector release clip.





CAUTION: Make sure that the wires are installed correctly by pulling the wires gently to make sure they are engaged.
Secure the electrical terminals with the anti-backout.









NOTE:
Cut the wires as close as possible to the electrical connector.












Following the procedure above for the female terminals, install the two male terminals to the wires.





CAUTION: Make sure that the wires are installed to align with the corresponding colored wire on the opposite connector.

CAUTION: It is essential that the wires are installed in the correct orientation as shown.





CAUTION: Make sure that the wires are installed correctly by pulling the wires gently to make sure they are engaged.
Secure the electrical terminals with the anti-backout.





CAUTION: The male connector is to be installed on the sender side.

CAUTION: Make sure that the wires are installed to align with the corresponding colored wire on the opposite connector.

CAUTION: It is essential that the wires are installed in the correct orientation to the connectors.
Using the procedure outlined above for the passive side sender, remove the wiring connectors from the active side sender and replace with the new connectors from the parts kit.




Re-route the active side sender wires as shown.









For additional information, refer to Fuel Pump and Sender Unit
For additional information, refer to Fuel Pump and Sender Unit Fuel Pump and Sender Unit
For additional information, refer to Battery Disconnect and Connect Battery Disconnect and Connect