Exhaust Manifold

Exhaust Manifold
This is a "Trustmark Authoring Standards (TAS) Repair Procedure"
- TAS style procedures can be identified by steps that have no accompanying step text and the magenta color of the electrical connectors and fasteners such as nuts, bolts, clamps or clips.
- TAS removal and installation procedures use a sequence of color illustrations to indicate the order to be followed when removing/disassembling or installing/assembling a component.
- Many of the TAS procedures will have the installation information within the removal steps.
- The TAS color illustrations use a variety of symbols to indicate important details of the procedures. It is important to understand these symbols in order to properly used the TAS procedures.
Refer to How to Use TAS Procedures and TAS Symbol Glossary at Vehicle | Description and Operation for additional information on these TAS procedures.
For additional information, refer to How to Use TAS Procedures How to Use TAS Procedures
For additional information, refer to TAS Symbol Glossary TAS Symbols Glossary
Removal

NOTE:
Removal steps in this procedure may contain installation details.

All vehicles
For additional information, refer to Battery Disconnect and Connect Battery Disconnect and Connect

WARNING: Do not work on or under a vehicle supported only by a jack. Always support the vehicle on safety stands.
1 Raise and support the vehicle.
For additional information, refer to Power Steering Pump Service and Repair





























Left-hand drive vehicles





CAUTION: Discard the bolt.

NOTE:
Some variation in the illustrations may occur, but the essential information is always correct.





All vehicles





For additional information, refer to Catalytic Converter Catalytic Converter









CAUTION: Discard the bolts.

NOTE:
Discard the gasket.

NOTE:
Make sure that the position of the spacers is noted before removal of the manifold.





NOTE:
Do not disassemble further if the component is removed for access only.

Installation
All vehicles





Torque to: 45 Nm





NOTE:
Install a new gasket.
1 Install the special tool.
Special Service Tool




Exhaust Manifold Installation Guide Pins - Threaded, 303-1444-01

Special Service Tool




Exhaust Manifold Installation Guide Pins - Unthreaded, 303-1444-02





NOTE:
If a new cylinder head is installed use the special tools in the illustration.
2 Install the special tool.
Special Service Tool




Exhaust Manifold Installation Guide Pins - Unthreaded, 303-1444-02





CAUTION: Make sure that new bolts are installed.

NOTE:
Install the spacers in the noted position.

Torque to: 10 Nm




3 Remove the special tool.





CAUTION: Make sure that new bolts are installed.

NOTE:
Install the spacers in the noted position.

Torque to: 10 Nm





Torque to: 18 Nm





For additional information, refer to Catalytic Converter Catalytic Converter





Left-hand drive vehicles





Torque to: 100 Nm





WARNING: Make sure that a new bolt is installed.

NOTE:
Some variation in the illustrations may occur, but the essential information is always correct.

Torque to: 35 Nm

All vehicles





Torque to: 25 Nm





Torque to: 25 Nm





Torque to: 10 Nm





Torque to: 10 Nm





Torque to: 25 Nm





Torque to: 3 Nm





Torque to: 3 Nm
For additional information, refer to Power Steering Pump Service and Repair
For additional information, refer to Battery Disconnect and Connect Battery Disconnect and Connect