Water Drain Panel Reinforcement [Convertible]

Water Drain Panel Reinforcement

Removal

NOTE:
This is a category "A" repair.

NOTE:
In this procedure the water drain panel reinforcement is replaced in conjunction with the:
- Luggage compartment lid
- Convertible top compartment lid
- Convertible top compartment lid hinges LH and RH
- Convertible top assembly
- Water drain panel
- Quarter panel

NOTE:
At least one quarter panel has to be removed to enable this repair.
1 Before commencing this procedure ensure that you are aware of all Health and Safety requirements. For additional information, refer to Health and Safety Precautions Health and Safety Precautions
2 For further information on the methods, tools and fixings used in this procedure refer to the body repairs - general information section. For additional information, refer to Body Repairs
3 Remove the water drain panel. For additional information, refer to Water Drain Panel - Convertible
4 Remove the quarter panel. For additional information, refer to Quarter Panel Assembly - Vehicles With: Convertible Top




5 Remove 4 10mm bolts, 2 each side.
6
NOTE:
To aid separation, use a heat gun to soften the adhesive bond to the quarter panel.
Separate the joints and remove the panel.

Installation

NOTE:
The water drain panel reinforcement cannot be installed if the quarter panel is in place. The following 4 steps should be performed to the new panel prior to installing the quarter panel.
1 Using a Roloc Bristle Disc, clean and prepare the panel joints.
2 Pyrosil the joints.
3 Apply the coupling agent and allow to dry.
4 Install the water drain panel reinforcement between its fixing brackets, but do not secure it.
5 Install the quarter panel.




6
NOTE:
The water drain panel rivets should be installed before the adhesive cures.
Apply a 5mm adhesive bead to the water drain panel reinforcement in the areas illustrated.




7 Raise and align the reinforcement panel, once aligned, install 4 10mm bolts, 2 each side.
8 Install the water drain panel.
9 The installation of associated panels and mechanical components is the reverse of removal.