Front Door Window Glass: Service and Repair

Front Door Window Glass

Removal
1 Raise the window glass.
2 Remove the cover and disconnect the battery ground cable. For additional information, refer to Specifications [1][2]Battery
3 Remove the front door trim panel. For additional information, refer to Front Door Trim Panel Service and Repair




4 Remove the window regulator motor.
- Disconnect the electrical connector.
- Remove the 3 Torx screws.




5 Release the front door inner weathershield.
- Disconnect the 3 electrical connectors.
- Release the 9 wiring harness clips.




6 Remove the front door inner weathershield.
- Remove the 12 Torx bolts.
- Release the front door interior handle cable.




7 Remove the front door window glass.
- Remove the 2 Torx bolts.
- Collect the clamp and rubber washer.

Installation
1 Install the front door window glass.
- Attach the clamp and rubber washer.
- Install the Torx bolts, but do not tighten fully at this stage.




2
NOTE:
The window must be fully raised when carrying out measurements.
Align the front door window glass longitudinally.
- Position the window, forwards or rearwards, glass edge should be 44mm from edge of door as shown in dimension 'A'.
- Tighten the Torx bolts to 8 Nm (6 lb.ft).




3
NOTE:
To adjust the window hold the locknut and turn the centre spindle.
Align the front door window glass horizontally.
- Release the retaining nut.
- Align the glass to door, glass should be 12mm from door as shown in dimension 'B'.
- Tighten the retaining nut to 10 Nm (7 lb.ft).
4 Install the front door inner weathershield.
- Attach the front door interior handle cable.
- Tighten the Torx bolt to 10 Nm (7 lb.ft).
5 Secure the front door inner weathershield.
- Secure the wiring harness clips.
- Connect the electrical connectors.
6 Install the window regulator motor.
- Install and tighten the Torx screws.
- Connect the electrical connector.
7 Install the front door trim panel. For additional information, refer to Front Door Trim Panel Service and Repair
8 Connect the battery ground cable and install the cover. For additional information, refer to Specifications [1][2]Battery