Installation

Engine

Special Service Tools






Engine lifting brackets

303-536





Engine lifting brackets

303-749

Installation
1 Carefully lower the engine onto the engine mounts.
- Clean the components.
2 Remove the special tools.




3 Connect the brake booster vacuum hose to the intake manifold.




4
CAUTION: Before disconnecting or removing the components, make sure the area around the joint faces and connections are clean. Plug open connections to prevent contamination.
Connect the purge valve.




5 Connect the main engine wiring harness to the ECM.




6 Connect the engine wiring harness.
- Tighten to 10 Nm.




7 Connect the fuel line.
8 Raise the vehicle.




9 Connect the battery positive cable to the generator.





10 Connect the CKP sensor electrical connector.





11
WARNING: Fluid loss is unavoidable, use absorbent cloth or a container to collect the fluid.
CAUTION: Always plug any open connections to prevent contamination.
Connect the low pressure line to the power steering pump.
- Secure the clip.





12
CAUTION: Always plug any open connections to prevent contamination.
Connect the high-pressure power steering line to the power steering pump.
- Install a new O-ring seal.
- Tighten to 20 Nm.





13
CAUTION: Immediately cap all refrigerant lines to prevent ingress of dirt and moisture.
Connect the refrigerant lines to A/C compressor.
- Install the 2 bolts.
- Install new O-ring seals.





14
NOTE:
Right-hand shown, left-hand similar.
Install the engine mounts lower retaining nuts.
- Tighten to 63 Nm.

15 Remove the torque converter retainer.

16 Install the transmission. For additional information, refer to Transmission - 4.2L Removal

17 Lower the vehicle.

18 Install the secondary bulkhead LH panel. For additional information, refer to Secondary Bulkhead Panel LH Secondary Bulkhead Panel LH

19 Install the cooling module. For additional information, refer to Cooling Module - Vehicles Without: Supercharger Cooling Module

20 Install the throttle body. For additional information, refer to Throttle Body Service and Repair

21 Recharge the A/C system. For additional information, refer to Air Conditioning (A/C) System Recovery, Evacuation and Charging Air Conditioning (A/C) System Recovery, Evacuation and Charging





22 Install the hood.
- Tighten to 25 Nm

23 Connect the battery ground cable. For additional information, refer to Battery Disconnect and Connect Battery Disconnect and Connect