Part 3

Engine (continued)

132. Connect the ignition on-plug coil electrical connectors.





133. NOTE: Left-hand shown, right hand similar.

Connect the fuel injector electrical connectors.





134. Attach the engine wiring harness.





135. Install the engine cover retaining bracket.





136. Install the engine cover retaining bracket.





137. NOTE: Left-hand shown, right-hand similar.

Install the ignition coil cover.





138. Connect the knock sensor electrical connectors.





139. NOTE: Right-hand shown, left-hand similar.

Install the charge air coolers.

^ Install a new charge air cooler gasket.
^ Tighten to 13 Nm.





140. Install the supercharger.
^ Tighten to 24 Nm.





141. Connect the manifold absolute pressure (MAP) sensor.





142. Install the air intake elbow.
^ Install a new gasket.
^ Install new retaining bolt seals.
^ Tighten to 24 Nm.





143. NOTE: Make sure ground strap is correctly installed to the location noted.

Install the air intake elbow retaining bracket lower retaining bolts.

^ Tighten to 20 Nm.





144. Connect the air intake elbow pipes.





145. CAUTION: Do not attempt to clean the throttle body. The bore and the throttle plate has a special coating applied during manufacture which should not be removed.

Install the throttle body.

^ Install a new throttle body gasket.
^ Tighten to 10 Nm.





146. NOTE: Un-cap the coolant hose.

Attach the coolant hose to the throttle body.





147. Connect the electrical connectors.





148. Install the EGR valve and the exhaust manifold to EGR valve tube.
^ Install a new exhaust manifold to EGR valve tube gasket.
^ Install a new EGR valve to air intake elbow gasket.
^ Tighten to 10 Nm.





149. Tighten to 21 Nm.





150. NOTE: Un-cap the exposed ports.

Connect the coolant hoses.





151. Connect the exhaust gas recirculation (EGR) valve electrical connector.





152. Connect the IAT sensor electrical connector.





153. Connect the charge air cooler coolant pipes.





154. Install new O-ring seals to the thermostat housing.
155. Install thermostat housing.
156. Tighten to 10 Nm.





157. Tighten to 10 Nm.





158. Connect the hose.





159. Connect the hose.





160. Connect the hose.





161. Connect the hose.





162. Reposition the thermostat housing hose retaining clip.





163. Connect the coolant temperature sensor electrical connector.





164. Connect the thermostat housing hoses





165. Install new supercharger outlet pipe to charge air coolers ducts.
^ Tighten to 8 Nm.





166. Install a new supercharger outlet pipe gasket.
167. Install new seals to the supercharger outlet pipe retaining bolts

168. CAUTION: Make sure no foreign matter enters the supercharger.

Install the supercharger outlet pipe





169. NOTE: Un-cap the coolant ports.

Attach the supercharger outlet pipe coolant hose.





170. Attach the hoses.
^ Reposition the hose retaining clip.





171. Attach the engine wiring harness.





172. Connect the coolant temperature sensor electrical connector.





173. Attach the engine wiring harness.
32. Connect the variable valve timing (VVT) solenoid electrical connector.
33. Attach the engine wiring harness.





174. Attach the engine wiring harness.





175. Attach the engine wiring harness.





176. Attach the engine wiring harness.





177. Connect the crankshaft position sensor electrical connector.





178. Install the power steering pump mounting bracket.
^ Tighten to 25 Nm.





179. Install the power steering pump.
^ Tighten to 25 Nm.





180. Install the air conditioning compressor mounting bracket.
^ Tighten to 25 Nm.





181. Install the A/C compressor.
^ Tighten to 25 Nm.





182. Connect the air conditioning compressor electrical connector.





183. Install the left-hand engine mounting bracket.
^ Tighten to 25 Nm.





184. Install the left-hand engine mount.
^ Tighten to 43 Nm.





185. CAUTION: Make sure the exhaust manifold and gasket are correctly aligned to the cylinder head.

CAUTION: Make sure the exhaust manifold torque is checked after initial tighten.

Install the left-hand exhaust manifold.

^ Install a new gasket.
^ Tighten to 20 Nm.





186. Install the heat shield retaining bolt.
^ Tighten to 50 Nm.





187. Install the heat shield.
^ Tighten to 3 Nm.





188. Install the oil level indicator and tube.
^ Install a new O-ring seal.
^ Tighten to 6 Nm.





189. Install the starter motor.
^ Tighten to 45 Nm.





190. Attach the engine wiring harness.





191. Attach the right hand oxygen sensor retaining bracket.





192. Install the generator mounting bracket.
^ Tighten to 45 Nm.





193. Attach the engine wiring harness.





194. Install the generator.
^ Tighten the generator upper retaining bolt to 21 Nm.
^ Tighten the generator lower retaining bolt to 40 Nm.





195. Attach the wiring harness.





196. Connect the generator electrical connector.





197. Attach the generator battery positive cable.
^ Tighten to 12 Nm.





198. Attach the generator battery positive cable protective cover.





199. Install the accessory drive belt idler pulley.
^ Tighten to 25 Nm.





200. Install the accessory drive belt tensioner.
^ Install the accessory drive belt.
^ Tighten to 45 Nm.





201. Attach the accessory drive belt.
^ Use a 3/8 inch square drive bar to rotate the drive belt tensioner.
^ Attach the accessory drive belt.





202. Install the supercharger belt.
^ Use a 1/2 inch square drive bar to rotate the supercharger belt tensioner.





203. Connect the oil cooler hoses.