Oil Pan Extension (12.60.48)

Oil Pan Extension (12.60.48)

Removal
1. Remove the engine front cover.
2. Remove the oil pan.
3. Disconnect the engine oil temperature sensor electrical connector.





4. Disconnect the engine oil pressure sensor electrical connector.





5. Remove the oil filter housing.
^ Remove and discard the O-ring seal.
^ Using suitable blanking plugs, blank the exposed ports.





6. Remove the oil strainer.
^ Remove and discard the O-ring seal.





7. Detach the right-hand heated oxygen sensor (HO2S) electrical connector retaining bracket.
^ Remove the retaining bolt.





8. Detach the engine wiring harness.





9. Disconnect the crankshaft position (CKP) sensor electrical connector.





10. Remove the CKP sensor.





11. Remove the transmission bell housing to oil pan retaining bolts.
^ Detach the engine ground cable.





12. Detach the left-hand HO2S electrical connector retaining bracket.
^ Remove the retaining bolt.





13. Detach the engine wiring harness.





14. Detach the transmission fluid cooler pipes.
^ Remove the retaining nut.





15. Remove the oil pan extension.





Installation

1. NOTE: Use only a plastic scraper when removing old gasket material.

Clean all the mating faces and reusable parts thoroughly and check for damage.

2. NOTE: It is important that the oil pan extension is bolted to the bedplate within 20 minutes of applying the RTV sealant.

Apply a continuous bead of RTV sealant (Loctite 5699) 3 mm diameter, around the flange as indicated.





3. NOTE: It is important that the oil pan extension is bolted to the bedplate within 20 minutes of applying the RTV sealant.

Apply a continuous bead of RTV sealant (Loctite 5699) 2 mm diameter, around the diverter valve flange as indicated.





4. NOTE: Tighten the retaining bolts in the indicated sequence.

Install the oil pan extension to the bedplate.

1) Tighten to 21 Nm.





5. Attach the transmission fluid cooler pipes.
^ Install the retaining nut.
^ Tighten to 10 Nm.





6. Attach the engine wiring harness.





7. Attach the left-hand HO2S electrical connector retaining bracket.
^ Install the retaining bolt.
^ Tighten to 10 Nm.





8. Install the transmission bell housing to oil pan retaining bolts.
^ Attach the engine ground cable.
^ Tighten to 48 Nm.





9. Install the CKP sensor.
^ Tighten to 10 Nm.





10. Connect the CKP sensor electrical connector.





11. Attach the engine wiring harness.





12. Attach the right-hand HO2S electrical connector retaining bracket.
^ Install the retaining bolt.
^ Tighten to 10 Nm.





13. Install the oil strainer.
^ Install a new O-ring seal.
^ Tighten to 12 Nm.





14. Install the oil filter housing.
^ Remove the blanking plugs.
^ Install a new O-ring seal.
^ Tighten to 21 Nm.





15. Connect the engine oil pressure sensor electrical connector.





16. Connect the engine oil temperature sensor electrical connector.





17. Install the oil pan.
18. Install the engine front cover.